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SECTION 4 / DETERGENT DELIVERY FAILURE SOLUTIONS

5. Remove tube from nipple

• Remove detergent non-return check valve.

(figure 29)

• Inspect non-return check valve for clogs.

Note: Leaving detergent in pump will cause ball to stick.

6. Reinstall non-return check valve, nipple, metering knob and hose.

B. Nozzle Insert

1. Remove nozzle insert with a

screwdriver.

2. Pull out nozzle insert. (figure 34)

3. Check nozzle for wear and damage.

4. Check that opening through nozzle is not clogged.

Clear opening if necessary.

A. Pump Not Drawing Detergent
or Water Exiting Detergent Tube

1. Check that nozzle is in low/chemical position.

(figure 27)

2. Check that metering valve on pickup filter is open.

(figure 28)

3. Check pickup filter for clog.

4. Check detergent tube for holes and kinks.

17

A. Pump Not Drawing Detergent or Water

Exiting from Detergent Tube

B. Nozzle Insert

figure 28

figure 29

figure 34

figure 27

Pump 785  9/28/01  3:06 PM  Page 17

www.mymowerparts.com

For Karcher Pressure Washer Parts Call 606-678-9623 or 606-561-4983

Содержание 3.532-757.0

Страница 1: ...Service Handbook High Pressure Washer Pump 3 532 785 0 10 00 Pump 785 9 28 01 3 06 PM Page 1 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Страница 2: ...Pump 785 9 28 01 3 06 PM Page 2 www mymowerparts com For Karcher Pressure Washer Parts Call 606 678 9623 or 606 561 4983...

Страница 3: ...re manual to find a solution to a problem This manual identifies four basic ways the pump may malfunction Find the section that defines the malfunction of the pump Turn to that section s overview page...

Страница 4: ...ressure valve slide 55 Safety relief valve 54 Ball bearing 53 Ball bearing seat 52 Spring 51 Pump head bolt 4 50 High pressure valve cap 3 37 Retainer nut 47 High pressure valve plate 3 48 High pressu...

Страница 5: ...and detergent filter 36 If the spray nozzle on the spray wand is set for high pressure operation the hole in the nozzle insert 24 does not create any Swash Plate Assembly The three pistons 13 are dri...

Страница 6: ...1 piston 5 553 383 0 1 spring 5 332 425 0 1 valve seat 5 581 242 0 1 valve seat o ring 6 362 169 0 1 threaded spindle 5 305 274 0 1 18 Bushing 5 110 630 0 1 19 High pressure seal 6 365 432 0 3 20 Pump...

Страница 7: ...reservoir vent cap 31 Detergent check valve 32 O ring 33 Ball bearing 34 Spring 17 Pressure volume control knob 18 Bypass valve 19 Bushing 30 Water inlet filter 25 Low pressure check valve basket 3 56...

Страница 8: ...Pull out bypass valve inset figure 3 4 Inspect bypass valve for damage and lubrication Inadequate lubrication will cause valve to hang up 5 Inspect O rings for nicks or cuts Replace if necessary 6 Gr...

Страница 9: ...iers figure 7 3 Check the valve for wear debris and pitting Note If any one low pressure valve is damaged all three valves should be replaced 4 Lightly grease O rings with silicone grease 5 Reassemble...

Страница 10: ...l reservoir vent cap 31 Detergent check valve 32 O ring 33 Ball bearing 34 Spring 17 Pressure volume control knob 18 Bypass valve 19 Bushing 30 Water inlet filter 25 Low pressure check valve basket 3...

Страница 11: ...alve if necessary B weep holes High Pressure Seals 1 Remove 4 pump head bolts using 6mm allen wrench figure 12 2 Remove pump head 3 Carefully remove the 3 high pressure seals figure 13 4 Check seals a...

Страница 12: ...ct O ring on bushing 6 Apply silicone grease to seal 7 Place bushing back on piston Circulation holes must line up with weep holes figure 19 12 SECTION 2 WATER LEAK SOLUTIONS C weep holes Low Pressure...

Страница 13: ...eck valve basket 3 56 Water outlet bolt 4 13 Piston 3 46 High pressure valve seat 3 38 Thermal relief valve 20 High pressure seal 3 6 Oil drain plug 39 Low pressure oil seal 3 40 Seal retaining ring 3...

Страница 14: ...pump head See Section 2 figure 12 Re install two of the pump head bolts with a 1 2 shim composed of washers or a metal sleeve about 3 8 in diameter into two diagonally opposing weep holes of piston g...

Страница 15: ...l seal on shaft is worn out call 1 800 KARCHER 3 To remove oil seal push shaft through swash plate 3 Pull out piston guide assembly figure 23 4 Inspect forward O ring and seal Replace if necessary 5 R...

Страница 16: ...ermal relief valve 20 High pressure seal 3 6 Oil drain plug 39 Low pressure oil seal 3 40 Seal retaining ring 3 41 Bushing seal 3 42 Bushing 3 45 High pressure valve slide 55 Safety relief valve 54 Ba...

Страница 17: ...wear and damage 4 Check that opening through nozzle is not clogged Clear opening if necessary A Pump Not Drawing Detergent or Water Exiting Detergent Tube 1 Check that nozzle is in low chemical positi...

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