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kaivac

cleaning

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kaivac

cleaning

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1-800-287-1136

Customer/Technical Support

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1.0  Getting Started

5 YEAR TROLLEY/TANK AND 1 YEAR PARTS AND LABOR (EXCLUDING BATTERY)

 Kaivac warrants to the original 

purchaser/user that the vacuum tank and bucket body are free from defects in workmanship and materials under 

normal use for a period of Five Years, and the battery box body and components (excluding Lithium-ion battery), vacuum 

motor, and spray system are free from defects in workmanship and materials under normal use for a period of One Year. 

This warranty does not include accessories or wear items. Items EXCLUDED from coverage: Squeegee blades and wheels, 

hoses, seals, gaskets, cords, casters, HEPA filter cartridges, chemical feed caps, spray gun, GFCI, vacuum wand assembly 

and other accessory tools.

• 

Please Note: 

using inappropriate chemicals constitutes misuse of these machines. These machines are not 

meant to be used with high-foaming or corrosive chemicals. Please check with your distributor or with Kaivac 

if you have questions about your chemical.

PRORATED BATTERY – Kaivac provides this limited prorated warranty to the original purchaser/user for the battery, 

subject to the following restrictions:

• 

Kaivac warrants the battery against defects in workmanship and materials under normal use for the first 50 

hours of use and will replace at no charge if a manufacturing defect occurs.

• 

After the first 50 hours of use of an OmniFlex battery, Kaivac will use the following equation to determine the 

prorated purchase price of a replacement battery box:

• 

This prorated battery warranty does not apply if the battery has more than 300 hours of use or is more than 2 

years past the date of purchase.

WARRANTY LIMITATIONS:

• 

This warranty does not assume responsibility for damage or faulty performance caused by misuse or abuse, 

or where repairs or modifications have been made or attempted. Kaivac will make the final determination on 

whether the damage falls under this limited warranty for manufacturer’s defects.

• 

The following actions constitute misuse or neglect of the battery that void the warranty of the battery:

 – Any modifications to Kaivac equipment may nullify any warranty 

 – Improper installation of the OmniFlex battery box

 – Exposure to temperatures above the battery limits

 – Use of any charger besides the supplied OminFlex charger

 – Dropping the battery box

 – Long term storage of the battery without maintaining a battery charge of 25 to 40% capacity

• 

Under no circumstances will Kaivac be liable for any loss, damage, expenses or consequential damages arising 

in connection with the use or inability to use Kaivac’s product. This warranty is in lieu of any other warranty 

expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

Battery Hour Meter Hours

300 hours

X

 Battery Box List Price

Содержание OmniFlex AUTOVAC BATTERY

Страница 1: ...kaivac cleaning systems TM Omniby Kaivac TM OPERATOR PARTS MANUAL 2017 Kaivac Inc All rights reserved www kaivac com P N MANUALOF_032917 ...

Страница 2: ...kaivac cleaning systems TM ...

Страница 3: ...c All Rights Reserved kaivac cleaning systems TM Revision Sheet Revision Sheet Kaivac Inc 401 S Third Street Hamilton OH 45011 NOTE Specifications and parts are subject to change without notice Release No Date Revision Description ...

Страница 4: ...sembly 15 2 4 Battery Box Pump Box Assembly 16 2 5 AutoVac Parts Assembly 17 3 0 Operation 3 1 Filling The Unit 18 3 2 Dispense and Vac Operation 19 3 3 Spray and Vac Operation 20 3 4 AutoVac Operation 21 3 5 Emptying Vacuum Tank 22 4 0 Maintenance 4 1 Daily Maintenance Cleanout 23 4 2 Replacement Monthly 24 4 3 Troubleshooting Tips 24 5 0 Parts Diagrams and Specifications 5 1 Handle Assembly Part...

Страница 5: ...es Pg 14 Pg 18 19 Pg 22 24 Pg 26 Pg 28 DISPENSE AND VAC Associated Pages Pg 13 16 Pg 18 19 Pg 22 24 Pg 25 27 Pg 28 AUTOVAC Associated Pages Pg 13 15 Pg 17 19 Pg 21 26 Pg 28 SPRAY AND VAC Associated Pages Pg 13 16 Pg 18 20 Pg 22 28 SUV Associated Pages All Pages AUTOVAC BATTERY Associated Pages Pg 13 19 Pg 21 28 1 1 Product Identification 1 0 Getting Started Identify your system below to see the co...

Страница 6: ...the first 50 hours of use and will replace at no charge if a manufacturing defect occurs After the first 50 hours of use of an OmniFlex battery Kaivac will use the following equation to determine the prorated purchase price of a replacement battery box This prorated battery warranty does not apply if the battery has more than 300 hours of use or is more than 2 years past the date of purchase WARRA...

Страница 7: ...City State Zip Code Phone Number FAX Date Purchased Where Purchased I would like to receive updated information via email Yes No Email Address OmniFlex Trolley Bucket OmniFlex Wet Vacuum UniVac OmniFlex Dispense and Vac AutoVac AutoVac Battery OmniFlex Spray and Vac SUV KV1250 KV1750 KV2150 Serial Number 1 Serial Number 2 No Touch Cleaning OmniFlex Thank you for registering for our warranty progra...

Страница 8: ...ttes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off the ground To reduce the risk of injury close supervision is necessary when a product is used near children Stay alert watch what you are doing Keep operating area clear of all persons The Kaivac shall be disconnected from ma...

Страница 9: ...provided with a ground fault circuit interrupter built into the power cord If replace ment of the plug or cord is needed use only identical replacement parts Test the ground fault circuit interrupter GFCI before each use GROUND FAULT CIRCUIT INTERRUPTER PROTECTION for spray systems only This machine was supplied with a ground fault circuit interrupter GFCI built into the plug of the power supply c...

Страница 10: ...nts changing accessories or storing appliance Such preventive safety measures reduce the risk of starting the appliance accidentally When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under...

Страница 11: ...cured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To diconnect the motor from the Battery Pack pull the button on the electrical connector toward you and turn the electrical connector counter clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack 2 Then to remove the Battery Pack from the OmniFlex unit detach the straps which wrap ...

Страница 12: ... runs when the Battery is discharging or running the motor Therefore it displays the number of hours that the Battery has run Each 0 1 reading on the hour meter equates to 6 minutes of run time A normal Battery should provide 540 to 600 hours of run time Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining Average Sq Ft ...

Страница 13: ...y Bucket 2 0 Assembly Handles There are multiple options available based on your needs Contact Kaivac Customer Service for more details at 1 800 287 1136 KMFUH2A 2 Bend Handle Standard Offerings Dispense and Vac OFUHA 4 Bend Handle Standard Offerings AutoVac AutoVac Battery Spray and Vac Trolley Bucket SUV OFPARTS OFPARTS ...

Страница 14: ...rvice for more details at 1 800 287 1136 Stob OVT02 VacuumTank NoStobs Standard Offerings AutoVac AutoVac Battery OVT01 Vacuum Tank 2 Stobs Standard Offerings Wet Vacuum Dispense and Vac Spray and Vac OVTAS VacuumTank 4Stobs no casters Standard Offering SUV OVTAU Vacuum Tank 4 Stobs Standard Offering Univac Univac Tank receives raised leg platforms OBAG Standard on Univac Optional on all other off...

Страница 15: ...ere are multiple options available based on purchased package Contact Kaivac Customer Service for more details at 1 800 287 1136 KMFSH Plastic Spigot Handle Standard Offerings Dispense and Vac Spray and Vac Trolley Bucket OTTCA Thumb Throttle and Extension Rod Standard Offerings AutoVac AutoVac Battery SUV PCSHA Steel Spigot Handle Standard Offering UniVac ...

Страница 16: ...nse and Vac AutoVac Battery SUV OSU50 Pump Box Standard Offerings Spray and Vac SUV See Battery Box Assembly parts diagram on page 27 for full list of part numbers and options depending on location or package See Pump Box Assembly parts diagram on page 27 for full list of part numbers and options depending on location or package T E S T Battery Gauge 1 2 0 1 2 9 T H E R M A X B a t t e r y G a u g...

Страница 17: ...ed to upgrade to AutoVac from other offerings Contact Kaivac Customer Service for more details at 1 800 287 1136 AutoVac Components There are multiple assemblies AVVA AVSAL AVVH2A and OTTCA that get mounted to an AutoVac trolley to have a fully assembled AutoVac unit Standard Offerings AutoVac AutoVac Battery SUV AVVA AVSAL AVVH2A AVVH AutoVac or FS15 SUV OTTCA ...

Страница 18: ...to 9 gallons For lesser quantity needs the bottom of the label represents 4 gallons For higher volume needs the top of the label represents 10 gallons Filling over 10 gallons is not recommended Fill the tank with Kaivac or Kaivac approved Chemicals Follow the proper dilution instructions on bottles or dispenser For accuracy and conve nience use Kaivac proportioned chemical packets Do not add chemi...

Страница 19: ... tion moving towards the front of the area Park unit so that it blocks entry to area Turn Vacuum Motor to ON Attach Vacuum Wand to Vacuum Hose if not already connected Slap Tap Once Vacuuming is complete keep motor running Slap Vacuum Wand on floor 3 4 times to dislodge debris from squeegee head Then invert Wand and Tap 4 5 times to dislodge any fluids or substance from Wand Vacuum floor surface d...

Страница 20: ...emical Line is con nected to the Chemical Cap To prime the pump Turn Spray Line Valve OFF turn ON the Pump Switch then turn the Spray Line Valve ON and squeeze the Spray Gun trigger If you have issues with priming call Technical Support Operate the Spray Gun as shown Chemicals applied in the Low Pressure setting only Chemicals must be cleared from the Spray Line prior to High Pressure rinsing To d...

Страница 21: ...h next button snap to hold orange Strap in place To begin cleaning floor area with AutoVac Use Thumb Throttle to dispense solution through the Spigot Turn dial on Thumb Throttle to 2 Increase if you need to dispense solution at a faster rate TIP TO USE UP THE SOLUTION IN THE PAD TURN THE THUMB THROTTLE TO OFF APPROXIMATELY 50 IN ADVANCE OF FINISHING THE FLOOR CAUTION Keep in OFF position when not ...

Страница 22: ...Hose into ap propriate sink drain To prevent an accidental spill or overflow from the Dump Hose be careful to keep hose end upright until it is over sink drain TIP With Dispense and Vac you can extend your cleaning range with the following procedure 1 Thoroughly clean Vacuum Tank 2 Fill Vacuum Tank and Trolley Bucket with diluted cleaning solution 3 Dispense solution onto floor 4 When Trolley Buck...

Страница 23: ...s from Spreader Pad with broom Sweep debris Vacuum if necessary Remove debris from float ball and wire mesh Float Cage housing with hot water Alternatively you can also turn Vacuum on and dispense solution into Vacuum Hose as shown to clean Hose and Tank When work is complete vacuum excess cleaning solution from the bucket for 5 seconds to clean out and degrease the Vacuum Hose 5 sec 4 1 Daily Mai...

Страница 24: ...all was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals 3 Battery may need recharged or replaced Other Issues Contact Technical Support Phone United States and Canada 1 800 287 1136 International 1 513 887 4600 Unscrew cuff at end of Vacuum Wand remove old Squeegee Head and replace with new every 6 8 w...

Страница 25: ...KMFBLK OMNIFLEX TROLLEY BLACK 2 KMFCSTR3 LOCKING CASTER 2 OFCSTR OMNIFLEX 3 IN CASTER NO BRAKE 3 CSS302 3 18 16 X 2 3 4 HEX SCREW WHEEL 4 WH5KMF2 5 IN DIA REAR WHEEL 5 CSS311 3 8 16 NYLON LOCK NUT 6 CSS214 10 14 X 3 4 SCREW FOR SPIGOT 7 KMB20R OMNIFLEX SPIGOT BROWN PLASTIC 7 KMB20SR SUV 2 HOLE BROWN PLASTIC SPIGOT ASSEMBLY 8 CPS39V VITON O RING 9 CPS07 PLASTIC FINGER FILTER 10 CSS330 1 2 IN GREY B...

Страница 26: ...315UK UK PLUG IP44 14 CORDCON VELCRO CORD CONNECTOR OPTIONAL 15 EXT15 15 FT 120V EXTENSION CORD 15 EXT15EU 15 FT 240V EXTENSION CORD EUROPEAN 15 EXT15UK 15 FT 240V EXTENSION CORD UK 15 EXT15AUS 15 FT 240V EXTENSION CORD AUSTRALIA PART NO PART DESCRIPTION 1 OVTTBLK OMNIFLEX VAC TANK TOP BLACK 2 OVTBBLK OMNIFLEX VAC TANK BOTTOM BLACK 3 CSS325 8 X 3 4 TORX PAN PLAST 4 VTCSTR OMNIFLEX VAC TANK CASTER ...

Страница 27: ...E BOLT SS CHARGER DESCRIPTION 22 CHARG36V BAT CHARGER 120VAC 36VDC 22 CHARG36VEU BAT CHARGER 240VAC 36VDC 22 CHARG36VUK BAT CHARGER 240VAC 36VDC 22 CHARG36VAUS BAT CHARGER 240VAC 36VDC 22 CHARG36VUL BAT CHARGER 120VAC 42 5VDC PART NO PART DESCRIPTION 1 PH45 45 FT 500 PSI PRESSURE HOSE 2 SUBGAKW SPRAY GUN 3 MTIPSNEW METERING TIPS PACK 4 CPS12JQC CHEMICAL INJECTOR 5 PC1 POWER CORD WITH S RELIEF 120V...

Страница 28: ...T FOR ARM 11 SUBSSSA SNAP STRAP FOR SPREADER 11 SUBSSSAL SPREADER ASSEMBLY STRAP LONG 12 CSS20 SNAP STUD 13 UWMP 26 AUTOVAC MICROFIBER PAD AVVA AUTOVAC VACUUM ASSEMBLY 14 CVS12 28 28 SQUEEGEE HEAD ASSEMBLY 15 STEEL S S WHEEL ASY FOR SQUEEGEE HEAD 16 CVA03BK AUTOVAC SQUEEGEE BLADE 17 STEELC AUTOVAC WHEEL REPLACEMENT 18 CSS20 SNAP STUD 19 SUBSSVA VAC ASSEMBLY SNAP STRAP 20 AVVARM VACUUM PLASTIC ARM ...

Страница 29: ...Specifications Approx Charge Time 5 5 hours Charger Amps 5 Amps Charge Voltage 42V DC Charger Voltage 110 240VAC 36VDC 240VAC version only needs correct plug for wall outlet Charging Robustness No special instructions Battery Charge Memory None Battery Charge Gauge Yes LED Indicator Approx Charge Cycles 400 100 discharge 500 80 discharge Storage Inventory Storage Operation Ambient Temp 320F 00C to...

Страница 30: ...100 easy flush Vacuum Tank Casters None Method of Dumping Drain Hose Dump Hose 26 66 04 cm long Toilet Dumping Yes Vacuum Tank Clean out 100 via Dump Drain Hose Vacuum Motor Lift 62 157 48 cm Vacuum CFM 77 cfm 2180 40 l min Decibels dB 75 dB Removable Motor Yes Weight 55 lb 24 9 kg Size H x L x W 41 x 32 x 19 104 1 x 81 3 x 48 3 cm Hard Rubber Tires 2 5 12 7 cm Casters 2 3 7 62 cm Handle Metal wit...

Страница 31: ...kaivac cleaning systems TM P a g e ǀ 3 1 www kaivac com 2017 Kaivac Inc All Rights Reserved Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM ...

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