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7  Initial Start-up

7.1  Safety

Here you will find instructions for safe commissioning of the machine.
Warning instructions are located before a potentially dangerous task.

Basic safety instructions

1. Follow the instructions in chapter "Safety and Responsibility".
2. Commissioning work may only be carried out by authorized operating and maintenance per‐

sonnel.

Further information Information on authorized personnel are found in chapter 3.4.2.

Information on dangers and their avoidance are found in chapter 3.5.

7.2  Instructions to be observed before commissioning or recommis‐

sioning

The initial start-up of every machine takes place at the factory. Every machine is also given a

trial run and passes a careful check.

Incorrect or improper commissioning can cause injury to persons and damage to the machine.
➤ Commissioning may only be carried out by authorized installation and service personnel who

have been trained on this machine.

➤ Remove all packing materials and tools on and in the machine.
➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐

rectly.

7.3  Checking installation and operating conditions

➤ Check and confirm all the items in the checklist before starting the machine.

Function

See chapter Confirmed?

➤ Are the operators fully conversant with safety regulations?

–

➤ Have all the positioning conditions been fulfilled?

5

➤ Is there sufficient cooling oil in the separator tank?

10.4.1

➤ Is there sufficient oil in the engine?

Engine SM

➤ Is the maintenance indicator on the air intake filters (engine and

compressor) OK?

10.3.2,

10.4.6

➤ Is there sufficient coolant in the coolant expansion tank?

10.3.1

➤ Is there sufficient fuel in the fuel tank?

Engine SM

➤ Is there sufficient tool oil in the tool lubricator? (option ea, ec)

10.7.1

➤ Is there enough antifreeze in the frost protector? (option ba)

10.7.2

Engine SM = engine manufacturer's service manual.

7

Initial Start-up

7.1

Safety

50

Service Manual    Screw Compressor  
M43  

No.: 9_9432 02 E

RAMIRENT

All manuals and user guides at all-guides.com

Содержание M43

Страница 1: ...3 No 9_9432 02 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com R A M I R E N T All manuals and user guides at all g...

Страница 2: ...Original instructions KKW M43 1 02 en SBA MOBILAIR PE 20100819 162014 R A M I R E N T All manuals and user guides at all guides com...

Страница 3: ...bient conditions 7 2 3 4 Dimensions 8 2 4 Chassis 8 2 4 1 Weights 8 2 4 2 Tyres 8 2 4 3 Wheel fixing tightening torque 8 2 5 Compressor 9 2 5 1 Working pressure and FAD 9 2 5 2 Compressed air outlet 9...

Страница 4: ...ture equipment 30 4 6 3 Sealed floor pan 32 4 6 4 Battery isolating switch 32 4 6 5 Fuel filter with water trap 33 4 6 6 Option for operating in fire hazard areas 33 4 6 7 Optional anti theft device 3...

Страница 5: ...s from the compressor air filter after shutdown 66 10 Maintenance 10 1 Safety 67 10 2 Maintenance schedules 67 10 2 1 Logging maintenance work 67 10 2 2 Maintenance tasks after commissioning 68 10 2 3...

Страница 6: ...porting 194 12 2 1 Towing the compressor on the road 194 12 2 2 Parking the compressor 199 12 2 3 Transporting with a crane 201 12 2 4 Transporting as a load 202 12 3 Storage 203 12 4 Disposal 203 13...

Страница 7: ...filter maintenance 76 Fig 26 Bleeding the fuel system 78 Fig 27 Fuel filter with water trap 80 Fig 28 Changing the engine oil 82 Fig 29 Engine sump drain valve 83 Fig 30 Changing the engine oil filter...

Страница 8: ...List of Illustrations vi Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 9: ...11 Tab 32 Battery 11 Tab 33 Road breaker lubricant recommendation 12 Tab 34 Ambient conditions 12 Tab 35 Antifreeze recommendation 12 Tab 36 Coolant pre heater 12 Tab 37 Inspection intervals accordin...

Страница 10: ...rrun brake mechanism lubricating point 100 Tab 61 Logged maintenance tasks 108 Tab 62 Compressor consumables 109 Tab 63 Consumable engine parts 109 Tab 64 Temporarily decommissioned information notice...

Страница 11: ...e documentation not electric motor driven machines Missing documents can be requested from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you give...

Страница 12: ...at will help you to avoid dangerous situations This bullet is is placed by lists of actions comprising one stage of a task In lists of actions with several stages the sequence of actions is numbered I...

Страница 13: ...point load capacity Rated motor power Engine speed Maximum working pressure Tab 2 Nameplate 2 2 Options A list of the options fitted to your machine helps to relate the information in this service man...

Страница 14: ...Option Option code Exists Tool lubricator ea Tab 4 Tool lubricator 2 2 2 Option ha Non return function Enter the fitted option as reference Option Option code Exists Check valve ha Tab 5 Non return fu...

Страница 15: ...rence Option Option code Exists Sealed floor pan oe Tab 9 Sealed floor pan 2 2 7 Option la lb Equipment for fire hazard areas Enter the fitted option as reference Option Option code Exists Spark arres...

Страница 16: ...2 2 10 Option sg Pedestrian protection Enter the fitted option as reference Option Option code Exists Pedestrian protection sg Tab 13 Pedestrian protection 2 2 11 Option ua Hose reel Enter the fitted...

Страница 17: ...A Standard Measuring distance 7 m Sound pressure level M43 Guaranties sound pressure level dB A 76 Tab 17 Sound pressure level 2 3 2 Torques Recommended values for hexagonal bolts of strength category...

Страница 18: ...Actual total weight kg Permissible axle load kg 750 850 750 850 x available not available EU Europe Enter here the actual overall weight from the nameplate as reference Tab 20 Machine weights 2 4 2 T...

Страница 19: ...separator tank Tab 25 Relief valve activating pressure 2 5 4 Temperature Machine temperatures Values Recommended airend discharge temperature for switching to load C 30 Typical airend discharge tempe...

Страница 20: ...238 C D 92 ASTM test 220 C ISO 2592 Density at 15 C 864 kg m3 ISO 12185 Pour point 46 C D 97 ASTM test 33 C ISO 3016 Demulsibility at 54 C 40 40 0 10 min D 1401 ASTM test Tab 27 Cooling oil recommenda...

Страница 21: ...t recommendation The engine coolant must meet the requirements of specification ASTM D4985 Do not use a common coolant antifreeze that meets only the requirements of ASTM D3306 Such coolants are inten...

Страница 22: ...ent conditions Positioning Limit value Maximum altitude AMSL m 1000 Minimum ambient temperature C 25 Maximum ambient temperature C 50 Higher altitudes are permissible only after consultation with the...

Страница 23: ...user alone is liable for any risks incurred Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions...

Страница 24: ...uthorised transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instructions and sections of the service manual relevant to transportin...

Страница 25: ...oncerning the various forms of danger that can arise during machine operation are found here Basic safety instructions are found in this service manual at the beginning of each chapter in the section...

Страница 26: ...pressurized compo nents e g pipes and vessels as this influences the component s resistance to pressure The safety of the machine is then no longer ensured Spring force Sudden release of spring force...

Страница 27: ...d only Wear hearing protection if necessary The pressure relief valve blowing off for example can be particularly loud Operating materials Strictly forbid fire open flame and smoking Follow safety reg...

Страница 28: ...eye Do not tamper with the fixing points of the lifting eye Avoid jerking when lifting as this may damage components Loads must be slowly lifted and carefully set down Never allow the load to hang fr...

Страница 29: ...ne and compressor oil antifreeze and coolant Dispose of the machine in accordance with local environmental regulations 3 5 3 Organisational Measures Designate personnel and their responsibilities Give...

Страница 30: ...ety signs on the machine The table lists the various safety signs used and their meanings Fig 1 Location of safety signs Item Sign Meaning 310 311 It is forbidden to operate the machine with open door...

Страница 31: ...smantle valves Call an authorized Service Technician if a fault occurs 160 Incorrect oil levels can cause damage to the machine or excessive oil content in the compressed air Check the oil level regul...

Страница 32: ...option ba If necessary request a copy of the safety data sheet for KAESER SIGMA FLUID Eye contact rinse thoroughly with lukewarm water and seek medical assistance Skin contact wash off immediately 3...

Страница 33: ...table 3 10 Environmental Protection Store and dispose of operating materials and replaced parts in accordance with local environ mental protection regulations Observe relevant national regulations Thi...

Страница 34: ...ding against touching Cooling air flow The canopy 1 can be opened when the snap fastener 5 and the canopy safety latch 6 are re leased The safety latch is inside the canopy on the right side next to t...

Страница 35: ...oolant expansion tank 8 Radiator 9 Engine 10 Compressor air filter 11 Inlet valve 12 Airend 13 Compressed air outlet valve 14 Pressure relief valve 15 Thermostatic valve 16 Engine fan 17 Lifting eye 4...

Страница 36: ...numbers correspond to the pipe and instrument flow diagram in chapter 13 2 4 Design and Function 4 3 Machine function 26 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals...

Страница 37: ...7 Dirt trap 19 Thermostatic valve oil temperature con trol 20 Oil cooler 23 Proportional controller 24 Engine air filter 26 Engine speed control cylinder 28 Fan Ambient air is cleaned as it is drawn i...

Страница 38: ...trument flow diagram P ID in chapter 13 2 4 4 1 Operating modes The machine operates in the following modes LOAD The inlet valve is open The engine speed control cylinder is at maximum speed The airen...

Страница 39: ...occurs The engine comes to a stop and the venting valve releases pressure from the machine 4 5 2 Further safety devices The following safety devices are provided and may not be modified in any way Pr...

Страница 40: ...Low temperature equipment 4 6 2 1 Option ba Frost protector A frost protector is provided for operation in extremely low temperatures The frost protector guarantees machine operation at temperatures...

Страница 41: ...e temperatures above 0 C it is no longer necessary to inject the control lines in the ma chine with antifreeze before shutting it down Further information See chapter 8 4 for frost protector operation...

Страница 42: ...ler and engine sump are fitted with hoses that lead to shut off valves The shut off valves are next to each other at a conveniently accessible location This greatly simplifies oil changing The shut of...

Страница 43: ...om the fuel The water sinks to the bottom of the trans parent trap and can be drained off Further information See 10 3 3 1 for draining off water and dirt particles 4 6 6 Option for operating in fire...

Страница 44: ...intenance 4 6 7 Option sf Optional anti theft device The machine is fitted with a security chain as theft protection 4 6 8 Transportation option 4 6 8 1 Chassis of roadworthy machines The chassis fitt...

Страница 45: ...Prop stand Fixed height towbar Service brake Parking brake Breakaway cable EU Europe Tab 40 Chassis overview Further information For adjusting the chassis see chapter 6 3 for dimensional drawings of...

Страница 46: ...uishing agents ready for use 5 2 Installation conditions Precondition The ground must be level firm and capable of bearing the weight of the machine Fig 9 Minimum distance from excavations slopes and...

Страница 47: ...e can be carried out without danger or hin drance 10 CAUTION Ambient temperature too low Frozen condensate and highly viscous engine or compressor oil can cause damage when starting the machine Use wi...

Страница 48: ...ter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6 3 Adjusting the chassis He...

Страница 49: ...towbar sa 1 2 Split pin 3 4 Locking lever 5 Serrated joint 1 6 Serrated joint 2 7 Towbar tube 8 Towbar centre piece 9 Towing eye 10 Ball coupling 11 Split pin securing principle 12 Safety chains 1 CAU...

Страница 50: ...s of the locking lever see 10 Check locking position 11 Split pin 1 properly inserted Split pin 2 properly inserted 14 Tighten the locking lever again after 50 km The serrations in the adjustment join...

Страница 51: ...age 6 Draw out the split pin 2 7 Undo the locking lever 4 until the serrated joint 6 is disengaged 8 Adjust the angle of the serrated joint 6 to bring the towing eye or coupling parallel to the ground...

Страница 52: ...bar can be fitted with various towing eyes or couplings Choice of ball couplings Option Model Ball coupling sa unbraked 06 M0556 sb braked sd unbraked 06 M0571 se braked 06 M0556 Tab 42 Choice of ball...

Страница 53: ...Fig 12 Change from eye to ball coupling height adjustable towbar 1 Towing eye 2 3 Split pin 4 5 Locking lever 6 Side part 7 Serrated joint 8 Serrated joint 9 Hex head bolt 10 Towbar tube 11 Ball coupl...

Страница 54: ...ition the ball coupling 11 between the two serrated joints 7 of the side parts 6 2 Pass the hex head bolt 9 through the side parts 6 3 Screw the locking lever 4 onto the bolt 9 4 Check if The serrated...

Страница 55: ...n damper 6 Tension rod 7 Saddle 8 Protective sleeve 9 Ball coupling Check that the ball coupling to be fitted is complete Proceed as illustrated Removing the towing eye 1 Loosen and remove both nuts 2...

Страница 56: ...sh a metal rod through the towbar 6 and bush 4 to align the holes Withdraw the rod 3 Press the saddle 7 down over the towbar 6 4 Push the ball coupling 9 on to the towbar 6 5 Align the holes for the f...

Страница 57: ...ye 1 Loosen and remove both nuts 4 2 Remove both bolts 2 3 Pull off the towing eye 1 4 Secure sleeve 3 Fitting the ball coupling Precondition The towing eye has been removed The assembly condition as...

Страница 58: ...se Changing a fixed height towbar with overrun brake from eye to ball coupling Fig 15 Changing from eye to ball coupling fixed height towbar with overrun brake 1 Towing eye 2 Protective sleeve 3 Dire...

Страница 59: ...of the overrun damper 9 to the fixing position so holes align Push a metal rod through the towbar tube 7 and bush 8 to align the holes Withdraw the rod 3 Push the ball coupling 11 on to the towbar tub...

Страница 60: ...ned on this machine Remove all packing materials and tools on and in the machine Observe the machine during the first few hours of operation to ensure that it is operating cor rectly 7 3 Checking inst...

Страница 61: ...tery Check all fuel lines engine oil lines and compressor oil lines for leaks loose connections wear and damage Clean the bodywork with a grease and dirt cleansing agent Check the tyre pressures 36 mo...

Страница 62: ...disconnected from the towing vehicle and safely parked DANGER Fire and explosion hazard High currents caused by short circuited battery Shorted batteries can catch fire or explode Battery casing may...

Страница 63: ...ed This can cause sparks when connecting and disconnecting Work with caution 5 Connect the minus terminal of the assisting battery 4 to a bare metal point on the compressor engine to be started 3 as f...

Страница 64: ...p on the frost protector 8 4 Tab 45 Low temperature equipment checklist 7 Initial Start up 7 5 Low temperature operation winter 54 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T Al...

Страница 65: ...r 6 Temperature gauge switch 7 Bodywork 8 Location of the instrument panel 9 Location of the controller ON switch within the machine 10 Location of the starter switch on the ma chine 11 Controller ON...

Страница 66: ...harging indicator lamp does not extinguish see chapter 9 2 The electric fuel pump starts when the starter switch is in the II position This vents the fuel line before each start Maximum preheating tim...

Страница 67: ...ttery isolating switch 1 Battery isolating switch I on 0 off Start the machine Switch the battery isolating switch on The battery is now connected to the machine s electrical system The machine can no...

Страница 68: ...ating instructions for operation and maintenance of the tool lubri cator For suitable tool oil see chapter 2 7 1 8 4 Option ba bb Using the low temperature equipment Using the frost protector Pre heat...

Страница 69: ...valve in the frost protector control line permanently closed position B 8 4 2 Option bb Coolant pre heating The liquid cooled engine is equipped with an electric coolant pre heater Material Power sup...

Страница 70: ...ping screw 7 2 Fold out the crank handle 1 and reel out the required length of hose 3 3 Tighten the clamping screw 7 The reel is locked against unwanted reeling in or out 4 Fold in the handle again 1...

Страница 71: ...he securing hole 5 in the reel s side plate 2 until it is aligned with the securing screw 8 3 Engage the securing screw fully 4 Tighten the clamping screw 7 8 Operation 8 5 Using the hose reel No 9_94...

Страница 72: ...coil and electrics and have changed if necessary X Fuel tank empty Fill up the fuel tank Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line X Fuel filter clogged Clean or...

Страница 73: ...justment cylinder mal adjusted or defective Repair or have replaced if nec essary X X Tab 47 Alarm Engine does not reach full speed 9 2 3 Indicator lamp remains on Possible cause Action Where can I ge...

Страница 74: ...roportional controller maladjus ted or defective Check the diaphragm and clean the nozzle or replace the pro portional controller if necessary X Inlet valve not opening or only opening partially Repai...

Страница 75: ...fective working element in the combination valve Have repaired or replaced if necessary X Working pressure too high pro portional controller maladjus ted Reset to the permissible value or have replace...

Страница 76: ...e chapters 10 4 1 and 10 4 3 Tab 53 Fault too much oil residue in the compressed air 9 3 6 Oil flows from the compressor air filter after shutdown Possible cause Remedy Where can I get help Specialise...

Страница 77: ...isconnected 2 The machine has cooled down Further information Details of authorized personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 10 2 Maintenanc...

Страница 78: ...ng hours Engine SM engine manufacturer s service manual Tab 55 Maintenance tasks after commissioning 10 2 3 Regular maintenance tasks The following table lists the various maintenance intervals Mainte...

Страница 79: ...ce X Engine SM SW Have the turbocharger checked X SW Check the engine coolant level X 10 3 1 Engine SM Clean the radiator X 10 4 8 Check antifreeze concentration X 10 3 1 Engine SM Check coolant hoses...

Страница 80: ...ecked X 10 4 7 Check clean the oil separator tank dirt trap X 10 4 5 1 Replace the air filter element X 10 4 6 Change the cooling oil X 10 4 3 Change the compressor oil filter X 10 4 4 Change the sepa...

Страница 81: ...tenance tasks 10 2 3 2 Maintenance schedule for options Carry out maintenance tasks according to the following schedule Option Function Daily A250 A500 A1000 A1500 A2000 A3000 See chapter Note Tool lu...

Страница 82: ...ondition The machine is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 bar Machine cooled down All compressed air consumers are disconnected and the air...

Страница 83: ...Coolant expansion tank 3 Filler neck with cap 4 Overflow 5 Radiator Check coolant level Top up when the coolant level falls below the minimum level B Checking the antifreeze concentration in the engi...

Страница 84: ...on for topping up 50 50 37 Maximum permissible an tifreeze concentration 55 45 45 Tab 59 Coolant frost protection Topping up the coolant Make sure that there is sufficient room for the coolant to expa...

Страница 85: ...Air filter maintenance The air filter must be cleaned at the latest when the corresponding maintenance indicator de mands Renew the air filter element after 2 years at the latest or after it has been...

Страница 86: ...ance indicator If the yellow piston reaches the red zone clean or replace the filter insert 2 Cleaning the air filter The dust evacuator valve 5 must be at the bottom The dust evacuation valve is on t...

Страница 87: ...within the indicator is reset and the maintenance indicator is ready for use again 10 3 3 Fuel system maintenance Material Spares Receptacle Cleaning cloth Precondition The machine is shut down The m...

Страница 88: ...filter 3 Electric fuel pump 4 Upper part main fuel filter 5 Filter cartridge main fuel filter 6 Bleed screw main fuel filter 7 Fuel return line 1 Reconnect the negative battery terminal 2 Turn the st...

Страница 89: ...he new oil filter by hand until the gasket is firmly seated 6 Bleed the system as described previously Catch any escaping fuel Dispose of escaped fuel contaminated fuel and working materials and compo...

Страница 90: ...2 Place a receptacle under the drain plug 4 3 Unscrew the drain plug and allow water and dirt to drain out into the receptacle 4 Catch the liquid mixture in the receptacle 5 Tighten the drain plug 4 a...

Страница 91: ...attery 14 Close the canopy Starting the machine and carrying out a trial run 1 Start the machine and allow it to idle for about 1 minute 2 Visually check the fuel system for leaks 3 Shut down the mach...

Страница 92: ...plug with a new gasket and tighten Dispose of old oil and oil soaked working materials according to environmental protection regulations Further information See engine service manual for oil change u...

Страница 93: ...ew gasket for the drain plug Funnel Cleaning cloths Precondition Machine shut down The machine is standing level The machine is at operating temperature The machine is fully vented the pressure gauge...

Страница 94: ...es Fig 30 Changing the engine oil filter 1 Engine oil filter 2 Direction of rotation to unscrew the filter 3 Engine 4 Oil dipstick 1 Raise the canopy 2 Prepare a receptacle 3 Note the direction of rot...

Страница 95: ...1 Fire sparks open flame and smoking are forbidden 2 Wear eye and face protection Danger of acid burn 3 Keep children well away from batteries and acid 4 Batteries are filled with caustic electrolyte...

Страница 96: ...annually The level should be up to the mark 1 cm above the plates If a battery casing leaks fluid the battery must be replaced immediately 1 WARNING Battery destruction Topping up with pure acid will...

Страница 97: ...e alternator regulator and diodes The battery serves as a buffer and must not be disconnected while the engine is running 3 Disconnect the negative cable first then the positive cable 4 Unscrew the ba...

Страница 98: ...s visible Top up if no oil is visible 3 Replace the filler plug 3 10 4 2 Topping up the cooling oil Material Cooling oil Funnel Wrench Cleaning cloths Precondition The machine is shut down The machine...

Страница 99: ...ait until the machine has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Check the oil level after about 5 minutes Top up if necessary 7 Carry out a visual check for leaks...

Страница 100: ...crew it back in again 5 Place the receptacle beneath the oil cooler 5 6 Unscrew the drain plug 6 and allow the cooling oil to drain into the receptacle 7 Fit a new gasket on the drain plug 6 and screw...

Страница 101: ...negative cable to the battery is disconnected CAUTION There is risk of burns from hot components and escaping oil Wear long sleeved clothing and gloves Fig 34 Shut off valves for oil cooler and separa...

Страница 102: ...the oil filter 1 Prepare a receptacle 2 Loosen the filter 3 by turning anticlockwise 4 and catch any escaping oil 3 Carefully clean sealing surfaces using lint free cloth 4 Lightly oil the new filter...

Страница 103: ...enced by Contamination in the air drawn into the compressor and adherence to the changing intervals for Cooling oil Oil filter Air filter Material Spares Cleaning cloths Precondition The machine is sh...

Страница 104: ...ake out the old cartridge 8 and gaskets 9 7 Clean all sealing surfaces taking care that no foreign bodies dirt particles fall into the oil sep arator tank Do not remove the metal clips The metal parts...

Страница 105: ...e outlet valves 3 Shut down the machine 4 Wait until the machine has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Check the oil level after about 5 minutes Top up if nece...

Страница 106: ...the canopy 10 4 6 Air filter maintenance The air filter must be cleaned at the latest when the corresponding maintenance indicator de mands Renew the air filter element after 2 years or after it has b...

Страница 107: ...zone clean or renew the filter element Cleaning the air filter 1 Remove the wing nut 1 and washer 2 2 Remove the cover 3 3 Take out the filter element 4 4 Clean the cover 5 Clean the element Cleaning...

Страница 108: ...ment otherwise they could be damaged A severely contaminated cooler radiator should be cleaned by KAESER Service Material Compressed air Water or steam jet blaster Precondition Machine placed over a w...

Страница 109: ...e cooler radiator only in a washing area equipped with an oil separator 10 5 Chassis Note the instructions in the separate documents Chassis maintenance Chassis manufacturer s operating instructions 1...

Страница 110: ...eth and smear with water repellent grease 10 5 3 Overrun braking mechanism maintenance Check and maintain the overrun braking mechanism according to the maintenance table Material Lithium enriched mul...

Страница 111: ...vehicle and safely parked Greasing the brake rods 10 5 5 Checking brake linings A visual check can be made through the inspection hole in the brake anchor plate Material Screwdriver Torch Precondition...

Страница 112: ...ricator maintenance Material Tool oil special lubricant for road breakers Funnel Cleaning cloths Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machin...

Страница 113: ...ost protector maintenance At temperatures under 5 C the level of antifreeze in the protector must be checked daily before starting the compressor Material Antifreeze Wabcothyl Cleaning cloths Precondi...

Страница 114: ...spark arrestor must be cleaned of any soot residue every two months to prevent the emission of glowing particles from the exhaust silencer Material Suitable rubber hose Soot receptacle Cleaning cloths...

Страница 115: ...let pipe 1 Unscrew the soot drain plug 2 2 Push one end of the hose over the drain port and place the other end in the receptacle 3 Start the compressor engine 4 Partially cover the exhaust discharge...

Страница 116: ...etting or function to a specialist workshop or KAESER Service Fig 44 Engine air intake shut off valve maintenance 1 Engine air filter 2 Air intake hose filter side 3 Hose clamp 4 Engine air intake shu...

Страница 117: ...correct function and movement 1 Check the valve for signs of excessive wear 2 Check that the valve plate closes fully and easily Result Have the valve changed if it is heavily worn or malfunctions in...

Страница 118: ...carried out in the list Date Maintenance task carried out Operating hours Signature Tab 61 Logged maintenance tasks 10 Maintenance 10 8 Document maintenance and service work 108 Service Manual Screw...

Страница 119: ...luids materials may damage the machine or impair its proper function Personal injury may result from machine damage Use only original KAESER parts and operating fluids materials Have an authorized KAE...

Страница 120: ...se this parts list to plan your material requirement according to operating conditions and to order the required spare parts WARNING Personal injury or machine damage due to incorrect working on the m...

Страница 121: ...es Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 111 R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 122: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 112 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 123: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 113 R A M I R E N T All manuals and user guides at all guides com...

Страница 124: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 114 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 125: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 115 R A M I R E N T All manuals and user guides at all guides com...

Страница 126: ...es Operating Materials Service 11 5 Spares for service and repair 116 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 127: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 117 R A M I R E N T All manuals and user guides at all guides com...

Страница 128: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 118 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 129: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 119 R A M I R E N T All manuals and user guides at all guides com...

Страница 130: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 120 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 131: ...es Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 121 R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 132: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 122 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 133: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 123 R A M I R E N T All manuals and user guides at all guides com...

Страница 134: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 124 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 135: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 125 R A M I R E N T All manuals and user guides at all guides com...

Страница 136: ...es Operating Materials Service 11 5 Spares for service and repair 126 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 137: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 127 R A M I R E N T All manuals and user guides at all guides com...

Страница 138: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 128 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 139: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 129 R A M I R E N T All manuals and user guides at all guides com...

Страница 140: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 130 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 142: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 132 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 147: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 137 R A M I R E N T All manuals and user guides at all guides com...

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Страница 149: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 139 R A M I R E N T All manuals and user guides at all guides com...

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Страница 152: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 142 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 155: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 145 R A M I R E N T All manuals and user guides at all guides com...

Страница 156: ...es Operating Materials Service 11 5 Spares for service and repair 146 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 157: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 147 R A M I R E N T All manuals and user guides at all guides com...

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Страница 161: ...es Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 151 R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 162: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 152 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 165: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 155 R A M I R E N T All manuals and user guides at all guides com...

Страница 166: ...es Operating Materials Service 11 5 Spares for service and repair 156 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 167: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 157 R A M I R E N T All manuals and user guides at all guides com...

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Страница 172: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 162 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 173: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 163 R A M I R E N T All manuals and user guides at all guides com...

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Страница 176: ...es Operating Materials Service 11 5 Spares for service and repair 166 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 177: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 167 R A M I R E N T All manuals and user guides at all guides com...

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Страница 182: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 172 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 186: ...es Operating Materials Service 11 5 Spares for service and repair 176 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

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Страница 196: ...es Operating Materials Service 11 5 Spares for service and repair 186 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s...

Страница 197: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9432 02 E Service Manual Screw Compressor M43 187 R A M I R E N T All manuals and user guides at all guides com...

Страница 198: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 188 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 200: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 190 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

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Страница 202: ...nt adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesive tape Engine air inlet...

Страница 203: ...from the separator tank and oil cooler 10 4 3 Filling the engine and oil separator tank with preserving oil Engine SM 10 4 2 Run the machine for about 10 minutes to coat all parts with a pro tective...

Страница 204: ...d Any loose or movable parts that may fall when transporting removed or secured Allow transportation only by personnel trained in safely dealing with motor vehicles and the trans porting of goods 1 WA...

Страница 205: ...ge to the machine could occur The maximum permissible axle load could be exceeded Do not tow the machine if it is covered by snow or ice 2 Remove any snow or ice before towing Observe carry out the fo...

Страница 206: ...ing the release down to the horizontal Fig 46 Ball coupling function 1 Ball coupling open 2 Locking indicator showing coupling open 3 Coupling release lever open 4 Ball hitch towing vehicle 5 Coupling...

Страница 207: ...onto the towing hitch 2 Check that the towbar is adjusted to the correct height See also chapter 6 3 Check that The teeth in the tow bar height adjusting joints are fully engaged The locking levers ar...

Страница 208: ...chocks and secure them in the transport securing device Replacement chocks can be purchased from KAESER representatives A list is given at the end of this manual The part number of the chock is 5 1325...

Страница 209: ...ssor The parking brake is not a running brake and is used only to lock the wheels when the machine is positioned The machine is generally only moved by being coupled to a towing vehicle If the jockey...

Страница 210: ...urely chock the machine before uncoupling As a general rule the machine should always be chocked when it is not being moved The machine should not be manoeuvred by hand 2 Wind down the jockey wheel 3...

Страница 211: ...achine under low temperature conditions This may adversely effect the machine s centre of gravity It is possible that the permissible loading on the crane or lifting eye is exceeded Additional measure...

Страница 212: ...advice concerning sea or air transport Material Chocks Restraints or timber balks Straps Load securing devices Use chocks restrainers or timber balks for securing the load If necessary use straps acr...

Страница 213: ...electrolyte 12 3 Storage Moisture can lead to corrosion particularly in the engine airend and oil separator tank Frozen moisture can damage components valve diaphragms and gaskets Advice can be obtain...

Страница 214: ...must be disposed of in accordance with local environment protection regulations 12 Decommissioning Storage and Transport 12 4 Disposal 204 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R...

Страница 215: ...te with serial number 3 Engine nameplate with serial number 4 Combined label for coupling loading and built in options 13 2 Pipeline and instrument flow diagram P I diagram 13 Annex 13 1 Marking No 9_...

Страница 216: ...Annex 13 2 Pipeline and instrument flow diagram P I diagram 206 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o...

Страница 217: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9432 02 E Service Manual Screw Compressor M43 207 R A M I R E N T All manuals and user guides at all guides com...

Страница 218: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 208 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 219: ...3 3 1 Option sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 209 R A M I R E N T All manuals and use...

Страница 220: ...13 Annex 13 3 Dimensional drawings 210 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 221: ...al drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 211 R A M I R E N T All manuals and user guides at all guides co...

Страница 222: ...13 Annex 13 3 Dimensional drawings 212 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 223: ...sd Dimensional drawing fixed height towbar and parking brake 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 213 R A M I R E N T All manuals and user guides at a...

Страница 224: ...13 Annex 13 3 Dimensional drawings 214 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 225: ...se Dimensional drawing fixed height towbar and overrun brake 13 Annex 13 3 Dimensional drawings No 9_9432 02 E Service Manual Screw Compressor M43 215 R A M I R E N T All manuals and user guides at a...

Страница 226: ...13 Annex 13 3 Dimensional drawings 216 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 227: ...13 4 Electrical Diagram 13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 217 R A M I R E N T All manuals and user guides at all guides com...

Страница 228: ...13 Annex 13 4 Electrical Diagram 218 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 229: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 219 R A M I R E N T All manuals and user guides at all guides com...

Страница 230: ...13 Annex 13 4 Electrical Diagram 220 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 231: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 221 R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 232: ...13 Annex 13 4 Electrical Diagram 222 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 233: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 223 R A M I R E N T All manuals and user guides at all guides com...

Страница 234: ...13 Annex 13 4 Electrical Diagram 224 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 235: ...13 Annex 13 4 Electrical Diagram No 9_9432 02 E Service Manual Screw Compressor M43 225 R A M I R E N T All manuals and user guides at all guides com...

Страница 236: ...13 Annex 13 4 Electrical Diagram 226 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 237: ...Lighting and signalling system connection 13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 227 R A M I R E N T All manuals and user guides at...

Страница 238: ...13 Annex 13 5 Lighting and signalling system connection 228 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 239: ...13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 229 R A M I R E N T All manuals and user guides at all guides com...

Страница 240: ...13 Annex 13 5 Lighting and signalling system connection 230 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 241: ...13 Annex 13 5 Lighting and signalling system connection No 9_9432 02 E Service Manual Screw Compressor M43 231 R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 242: ...13 Annex 13 5 Lighting and signalling system connection 232 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 243: ...13 6 Fuel circulation diagram 13 Annex 13 6 Fuel circulation diagram No 9_9432 02 E Service Manual Screw Compressor M43 233 R A M I R E N T All manuals and user guides at all guides com...

Страница 244: ...13 Annex 13 6 Fuel circulation diagram 234 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com...

Страница 245: ...13 Annex 13 6 Fuel circulation diagram No 9_9432 02 E Service Manual Screw Compressor M43 235 R A M I R E N T All manuals and user guides at all guides com...

Страница 246: ...13 Annex 13 6 Fuel circulation diagram 236 Service Manual Screw Compressor M43 No 9_9432 02 E R A M I R E N T All manuals and user guides at all guides com a l l g u i d e s c o m...

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