PK3656_07_14 • ILCO Q90 INSTALLATION GUIDE
5
The outside lever trim has two carriage bolts that fit into the diagonal holes in the mortise case. These carriage bolts
establish an accurate trim position with respect to the mortise case assembly, allowing the levers and bolt mechanism to
operate without binding. The holes machined in the door surfaces should not influence the position of the trim or the card
reader assembly.
Do not tap or bend the carriage bolts to manipulate the fit of either trim piece during installation. The door prep holes
should accommodate the outside lever trim and the card reader assembly. If the carriage bolts or card reader enclosure
fit too tightly in the door prep holes, remove the mortise and enlarge the holes to achieve a free fit.
1.
Remove the battery pack from the inside trim.
2.
Position the outside proximity card reader assembly
on the outside of the door (see Fig. 4). Route the
ribbon cable and power cable through the 13/16”
hole in the door. Do not pull on the ribbon cable.
DO NOT CREASE THE RIBBON CONNECTOR
3.
Position the inside trim on the inside of the door.
4.
Secure inside trim to the proximity card reader
assembly to the inside trim using three
8-32 x 1-1/4" screws.
Important:
Do not fully tighten the screws at this
point.
5.
Align the outside lever trim with the diagonal holes
located on either side of the mortise hub and
secure it using the remaining two 8-32 x 1-1/4
screws (see Fig. 4).
Important:
Do not over tighten screws. If using a
screw gun, use a low torque setting.
6.
Once the outside lever trim is fully secured, check
the alignment of the inside trim and be sure that
the both levers rotate without binding. Once the
trim is properly aligned, fully tighten the screws that
secure the proximity reader assembly to the door
and check for proper rotation.
7.
Place the battery pack in position above the PCB.
Be sure that the battery wire is routed through the
lower left corner of the battery compartment.
Note:
Do not plug in the battery until the other
connections have been
made at the circuit board.
Installing the lock trim
Proximity Reader
Assembly
Ribbon Cable
Power Wire
Outside Lever
Trim
Inside Trim
8-32 x 1-1/4
Screws
Fig. 4
8-32 x 1-1/4
Screws
Fig. 5
Route the ribbon
connector through the
rectangular hole
Motor Wire
Channels
