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K-Line KL 20030 NAV, Руководство по эксплуатации

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6

I

NSTALL

 T

OOLS

 - T

EST

 #2

The EGR Cooler is shown below with all tools installed.  Operator will need a container of 
water to put the hose in to watch for bubbles.  Tools KL20030-1 and KL20030-3 should be 
installed on the cooler already from Test #1.

KL20020-1: 

1.   Before installing the tool, back the knurled knob out several turns to insure that there is 

enough clearance to properly install the quick connect.  

2.   Install the tool onto the pipe as shown.  Make sure the quick connect is fully seated and 

locked onto the pipe before hand tightening the knurled knob.

3.   When the quick connect is fully seated, the knurled knob can be hand tightened until 

the rubber seal contacts the pipe.  Do not over tighten the knob as damage to the o-ring 
and the pipe could result.

KL20030-2:

1.  Before installing the tool, back the knurled knobs out several turns to insure that there 

is enough clearance to properly install the tool.  

KL20030-3

Knurled

Knob

KL20030-1

Knurled

Knob

KL20030-4

Knurled

Knob

KL20020-1

KL20030-2

Knurled

Knob

Knurled

Screw

Содержание KL 20030 NAV

Страница 1: ...KL 20030 NAV EGR LEAK DETECTION KIT 2010 MAXXFORCE DT 9 10 OPERATING INSTRUCTIONS ...

Страница 2: ...rator must be familiar with vehicle cooling systems coolants and the dangers they present If the operator cannot read English operating instructions and safety precautions must be read and discussed in the operator s native language Si el operador no puede leer inglés las instrucciones de operación y las precauciones de seguridad deberán leerse y comentarse en el idioma nativo del operador Si l ut...

Страница 3: ...econd test uses air pressure while the operator looks for leaks in the form of bubbles in a can of water to check for leaks in the coolant side of the EGR Cooler system APPLICATION 2010 MaxxForce DT 9 10 CONTENTS PART DESCRIPTION QTY KL20030 1 Leak Detection Plate 1 KL20030 2 Double Hole Seal 1 KL20030 3 Gooseneck End Seal 1 KL20030 4 Sealing Plug 2 KL20030 1 Leak Detection Plate KL20030 2 Double ...

Страница 4: ...the Pressure Regulator KL20020 13 to 55 psi before connecting it to the system and beginning the test NOTE Always conduct the two EGR Cooler tests in the order shown Completing the tests in a backwards order could give faulty results INSTALL TOOLS TEST 1 The EGR Cooler shown below with required tools installed to complete Test 1 KL20030 1 1 Place the tool on the lange aligning the knurled knobs wi...

Страница 5: ... TEST 1 NOTE The air poppet in KL20030 3 is set to 60 PSI to prevent damage to the coolers and for safety in the case of over pressurization The compressed air line that is connected to this system must be regulated to 55 PSI 1 Begin with the 3 way valve on the KL20030 1 at Test 1 Position 2 Closed Connect the KL20020 13 Pressure Regulator to the air inlet on the KL20030 1 atTest 1 Position 1 Air ...

Страница 6: ...ll the tool onto the pipe as shown Make sure the quick connect is fully seated and locked onto the pipe before hand tightening the knurled knob 3 When the quick connect is fully seated the knurled knob can be hand tightened until the rubber seal contacts the pipe Do not over tighten the knob as damage to the o ring and the pipe could result KL20030 2 1 Before installing the tool back the knurled k...

Страница 7: ...g this would result in an invalid test and would provide false results NOTE The air poppet in KL20030 2 is set to 60 PSI to prevent damage to the coolers and for safety in the case of over pressurization The compressed air line that is connected to this system must be regulated to 55 PSI 1 Connect the KL20020 13 Pressure Regulator to the KL20030 2 DO NOT INSTALL ONTO THE KL20030 1 2 Check for leak...

Страница 8: ...ries Inc P N 4420030 200 Rev 8 11 For product information or to purchase replacement parts CALL CUSTOMER SERVICE AT 1 800 824 K LINE 5546 Local 616 396 3564 FAX 1 800 528 9138 or 616 396 8974 cservice klineind com www klineind com ...

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