background image

REV

.

 

04 

02-12-2019 
 

INSTALLATION

,

 USE AND MAINTENANCE MANUAL 

 PNR/E 73-83-104-124 

 PNR 142

 

 
 

 

5 / 44 

Jurop

  SpA 

Via Crosera n° 50  
33082 Azzano Decimo, PN (Italia)

 

T

EL

.

 

+39

 

0434

 

636811

 

F

AX

.

 

+39

 

0434

 

636812

http://www.jurop.it

e-mail: [email protected]

 

 

• Sliding vanes vacuum pump injection cooled (PNR) or natural air-cooling (PNE). The PNR version is meant for heavy duty; the PNE version for 

normal use. 

• Automatic oil lubrication of both bearings and sealings. Copper oil piping. Rear oil tank (PNR/E 73-83-104-124). Side oil tank (PNR142). 
• The suction unit consists of a 4-way valve (which acts as flow inverter between the suction line and the discharge line) and of a suction one-

way non-return valve, all integrated to the vacuum pump in a single in-built manifold. 

• Built-in vacuum-pressure changeover valve. Pneumatic or hydraulic actuator are available. 
• Transmission: 

-

 

Direct with smooth or splined shaft. 

-

 

Gearbox transmission (ASAE 1” 3/8) 540 or 1000 rpm, counter clockwise rotation. 

-

 

With hydraulic motor. 

 

STANDARD EQUIPMENT

 

 

 

Sliding-vanes, air cooled

 vacuum pump

 

Asbestos-free

 tangential vanes

 

Automatic lubrication by means of a 

volumetric pump

 and an 

oil 

tank

 

Asymmetrical  manifold  with

  check  valve 

installed  on  the  pump 

inlet. 

 

Pivoting suction and exhaust

 conveyors

 in aluminum alloy. 

 

Direct transmission

 with smooth or splined shaft (ASAE 1 3/8”). 

 

Gearbox transmission

 with smooth or splined shaft. 

 

Counter clockwise rotation

 

Injection cooled

 (PNR

) or natural air-cooling

 (PNE). 

 

AVAILABLE ON REQUEST

 

 

 

Clockwise rotation

 

Transmission with 

hydraulic motor

 

Drive by means of mechanical drive from 

Power Take Off

 

Pulley

 for the belt drive. 

 

Pneumatic actuator

 for the vacuum/pressure changeover valve. 

 

Hydraulic actuator

 for the vacuum/pressure changeover valve. 

 

Safety thermostat.

 

 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

2. Technical data 

AIR INJECTION VALVES

 

(

PNR

MANIFOLD WITH NON

-

RETURN VALVE

 

ON THE PUMP INLET

 

PUMP HOUSING

 

GEARBOX

 

OIL TANK

 

OIL FILLING PORT AND DIP STICK

 

CONVEYOR 

SUCTION

/

EXHAUST

 

AUTOMATIC 

LUBRICATING PUMP

 

SIDE OIL TANK

 

VANES INSPECTION

 

PORT

 

DRIP OILERS

 

(

PNR

-

PNE

73-83 E PNR142

VACUUM

/

PRESSURE 

CHANGEOVER VALVE

 

DRAINAGE HOLE

 

Содержание PNE 104

Страница 1: ...A AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN PNR PNE 73 83 104 124 PNR 142SL Rev 04 02 12 2019 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT T...

Страница 2: ...9 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2019 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the rig...

Страница 3: ...Storing in the warehouse 10 4 4 Handling and installation 10 4 5 Mounting 11 4 6 Vacuum Pressure Line 11 4 7 Overheating alarm optional 12 4 8 Vacuum pressure inverter Remote control actuators 12 4 9...

Страница 4: ...pump or oilers damaged remarkably If these safety rules are not respected the pump or system can be damaged Suggestions for an environment friendly use of the pump Useful information for an easy usag...

Страница 5: ...clockwise rotation With hydraulic motor STANDARD EQUIPMENT Sliding vanes air cooled vacuum pump Asbestos free tangential vanes Automatic lubrication by means of a volumetric pump and an oil tank Asymm...

Страница 6: ...47 35 38 10 PNR83 317 5 331 306 153 255 230 322 319 5 83 60 16 396 270 230 496 339 147 35 38 10 PNR104 321 329 313 153 253 238 320 320 83 67 67 16 5 368 285 249 534 367 167 5 40 43 12 PNR124 353 5 362...

Страница 7: ...92 571 153 495 16 237 5 396 270 230 496 339 1 1 PNR104 907 586 153 510 67 16 5 136 258 368 285 249 534 367 1 1 PNR124 955 502 153 525 67 16 5 144 258 368 285 249 534 367 PNR 142 Side oil tank WEIGHT P...

Страница 8: ...2 2 3 2 3 2 4 REFERENCE CONDITIONS Conveyed gas air Vacuum condition atmospheric discharge Ambient reference temperature 20 C 68 F Pressure condition atmospheric suction Absolute reference pressure 1...

Страница 9: ...operator may be injured Do not exceed the speed and the power supply parameters indicated in the technical tables see par 2 2 2 3 Based on the final use of the decompressor the insertion in the housi...

Страница 10: ...the compressor Make sure the vacuum pump has its identification plate Pumps without such identification are to be considered anonymous and potentially dangerous in such an event they must not be used...

Страница 11: ...ing oil in suspension Oil consumption is stated in paragraph 2 2 the quantity of consumed oil corresponds to the quantity of oil emitted at delivery 4 6 Vacuum Pressure line See the following picture...

Страница 12: ...limits Under pressure operations Not well defined or monitored operation conditions The alarm available upon request is composed of a blinking light and a warning buzzer that have to be connected to...

Страница 13: ...a correct hydraulic connection The following figure shows a possible schematic view of a pneumatic connection In case of interruption of the pneumatic or hydraulic supply the inverter of the suction u...

Страница 14: ...00 3300 35 200 3 XPB PNR 142 1300 3300 35 200 3 XPB Pitch Diameter min Minimum drive of pulley pitch diameter C Hydraulic drive transmission PNR PNE HDR Model Displacement Operating pressure max vac O...

Страница 15: ...cessary to lubricate the internal bearings Vent the circuit and adjust the overpressure safety valve to the lowest possible value Check the oil tank level Increase pressure and rotation speed until op...

Страница 16: ...ed Once the needed vacuum rate has been reached we recommend reducing the vacuum pump speed to its working speed After operation in dusty environments after accidental sucking of liquids inside the pu...

Страница 17: ...e some quantity of oil through the suction connection before starting off the pump The air injection cooling system grants the use of the vacuum pump at high vacuum rates Anyway it has to be remembere...

Страница 18: ...ollowing changes every 5000 hours or 12 months In order to choose the most suitable oil see paragraph 2 5 After operation in dusty environments after accidental sucking of liquids inside the pump or b...

Страница 19: ...be loosened Checking the vanes wear Unscrew the vanes wear check plug on the front flange See Pic 6 2 Pic 6 2 Turn the shaft by hand until vanes appearance Vanes usually slip on seat bottom due to gr...

Страница 20: ...ed with the rounded corner facing towards the housing See Pic 6 5 Pic 6 5 Assemble operation Reassemble everything again in the right sequence absolutely avoiding to leave foreign parts inside the pum...

Страница 21: ...It is consequentely suggested to pump carefully new grease through the lubrication nipple in order to avoid damages to the seals When changing the vanes do not forget to carefully clean all the compon...

Страница 22: ...acuum tank Change that damaged parts Clogged connecting pipeline Change the damaged hoses pipes Floating ball or air filter obstructed Dismantle and clean Crusted up exhaust manifold Dismantle and cle...

Страница 23: ...info jurop it Silenciers Oil separators Note Direct the silencer discharge output away from the silencer suction inlet in order to prevent the input of hot fluids into the injection inlet MODEL PNR P...

Страница 24: ...TA SHEET PNR PNE 73 83 D 24 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 D PICTURE SHOWS PNR 7...

Страница 25: ...TCEI M 8X25 GALV 16 22 16401098E0 CLAPET CAP 1 66 4026135414 SCREW M 8X45 GALV 1 23 1642600000 PIPELINE PROTECTION 2 67 4026135504 SCREW 10X10 GALV 1 24 1650014200 FRONT SMOOTH SHAFT 1 68 4026300020 C...

Страница 26: ...A SHEET PNR PNE 73 83 M 26 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 M PICTURE SHOWS PNR 73...

Страница 27: ...8X45 GALV 1 21 16401098E0 CLAPET CAP 1 69 4026135504 SCREW M 10X10 GALV 1 22 1642600000 PIPLINE PROTECTION 2 70 4026300020 COMPENSATION RING 2 23 1650014000 FRONT SHAFT 1 71 4026305616 NUT M30X2 ESAG...

Страница 28: ...SHEET PNR PNE 104 124 D 28 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 104 124 D PICTURE SHOWS PNR...

Страница 29: ...EI M 6 X 16 GALV 2 24 1650014800 REAR SHAFT 1 65 4026121401 SCREW TCEI M 8 X 12 GALV 2 25 1663014000 AIR INJECTION PIPE 2 66 4026121407 SCREW TCEI M 8 X 25 GALV 16 26 1663041100 SUCTION LINE FOR AUTOM...

Страница 30: ...124 M 30 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 104 124 CON MOLTIPLICATORE PICTURE SHOWS PNR 1...

Страница 31: ...1651005500 PINION 1 68 4026121401 SCREW TCEI M 8 X 12 GALV 2 25 1651005700 GEAR 1 69 4026121407 SCREW TCEI M 8 X 25 GALV 16 26 1663014000 AIR INJECTION PIPE 2 70 4026135414 SCREW M 8X45 GALV 1 27 1663...

Страница 32: ...http www jurop it e mail info jurop it PNR PNE MULTIPLIER 1000 M1 1610514000 GEARBOX 1 M5 1680614100 GEARBOX GASKET 1 M2 1640501200 FRONT CAP 1 M6 1681006500 PLATE 1 M3 1651010600 GEAR MULTIPLIER 1000...

Страница 33: ...SCREW TCEI M12X35 GALV 2 23 1663014000 AIR INJECTION PIPE 2 68 4026135414 SCREW M8X45 GALV 1 24 1663065800 PIPE OIL DRIPPER FRONT FLANGE L 1 69 4026135504 SCREW M10X10 GALV 1 25 1663065900 PIPE OIL DR...

Страница 34: ...PNR 142 M 34 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR 142 WITH MULTIPLIER PICTURESHO WS PNR 142 MULT...

Страница 35: ...W M12X80 GALV 2 25 1663014000 AIR INJECTION PIPE 1 81 4026300025 COMPENSATION RING 2 26 1663065800 PIPE OIL DRIPPER FRONT FLANGE L 1 82 4026305508 NUT M12 ESAG AUTOBLOCC 2 27 1663066000 PIPE FRONT FLA...

Страница 36: ...CESSORIES 36 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it PNR PNE 73 83 104 124 HYD AND ACCESSORIES PICTURE...

Страница 37: ...CAP GASKET 1 H19 4026904003 PLUG 1 ZINC 1 I9 168409PQB0 RING NUT 1 I10 168529TFB0 SPACER 1 A 185219N7B0 SUCTION FILTER KIT PNR E 73 83 I11 1691000200 SPRING 1 I12 4022100100 GREASER M6X1 1 1852108800...

Страница 38: ...14 4026102807 SCREW TE M8X25 GALV 4 B4 4026350706 WASHER GROWER 8 GALV 4 P15 4026121405 SCREW TCEI M8X20 GALV 4 1852103400 FIXED SUCTION CONVEYOR 80 P16 4026350505 WASHER GROWER 8 GALV 4 B1 1627101300...

Страница 39: ...300 CONVEYOR 80 1 H5 4024107004 HYD MOTOR 1 B2 4022200310 O RING 6362 1 H6 4026103004 SCREW M12X40 GALV 4 B3 4026102807 SCREW M8X25 GALV 4 H7 4026121405 SCREW M8X20 GALV 3 B4 4026350706 WASHER GROWER...

Страница 40: ...02700 GREASER PROTECTION 1 D2 4022200310 O RING 6362 1 D3 4026102810 SCREW TE M8X40 GALV 4 D4 4026308005 NUT M8 ESAGONALE GALV 4 D5 4026350706 WASHER GROWER 8 ZINC 8 1852104100 KIT FOR SAFETY VALVE E1...

Страница 41: ...NIPPLE M6X1 1 15 4022200030 Y SEAL 41X27X10 1 15 4022200030 Y SEAL 41X27X10 1 16 4026102804 SCREW TE M8X16 GALV 1 16 4026102804 SCREW TE M8X16 GALV 1 17 4026102808 SCREW TE M8X30 GALV 4 17 4026102808...

Страница 42: ...REV 04 02 12 2019 42 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Страница 43: ...REV 04 02 12 2019 43 44 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Страница 44: ...o jurop it Model Issue date Revision No Revision date Filled out by Viewed by PNR PNE 06 06 2016 04 02 12 2019 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39 0...

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