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0205

.GB

D 4

5.2

Charging the battery with an on-board charger 

o

F

The charger must not be opened. If damaged, it must be replaced.

Z

The switch (6) contains intermediate positions between setting positions “1” to “6” for
safety reasons.
When the truck is delivered without a battery, it is supplied with a factory-set
intermediate position. The red LED (5) flashes to indicate the battery cannot be
charged.

Selecting the charging curve for the onboard charger

Use the switch (6) on the charger to adapt the charge curves to the particular battery
used, in accordance with the following table.

M

Before setting the appropriate curve, disconnect the mains plug.

If a battery is connected, a new setting must be acknowledged via the LEDs (see
display) and becomes immediately effective.

Switch (6) Position

Selected charge curves (characteristics)

1

Wet cell batteries: 100 - 300 Ah

2

Maintenance-free: 100 -150 Ah

3

Maintenance-free: 150 -200 Ah

4

Maintenance-free: 200 - 300 Ah

5

Free

6

Free

6

5

7

0205

.GB

D 4

5.2

Charging the battery with an on-board charger 

o

F

The charger must not be opened. If damaged, it must be replaced.

Z

The switch (6) contains intermediate positions between setting positions “1” to “6” for
safety reasons.
When the truck is delivered without a battery, it is supplied with a factory-set
intermediate position. The red LED (5) flashes to indicate the battery cannot be
charged.

Selecting the charging curve for the onboard charger

Use the switch (6) on the charger to adapt the charge curves to the particular battery
used, in accordance with the following table.

M

Before setting the appropriate curve, disconnect the mains plug.

If a battery is connected, a new setting must be acknowledged via the LEDs (see
display) and becomes immediately effective.

Switch (6) Position

Selected charge curves (characteristics)

1

Wet cell batteries: 100 - 300 Ah

2

Maintenance-free: 100 -150 Ah

3

Maintenance-free: 150 -200 Ah

4

Maintenance-free: 200 - 300 Ah

5

Free

6

Free

6

5

7

Содержание EJD K18

Страница 1: ...Operating Instructions 50468912 EJD K18 G 02 05 03 07...

Страница 2: ...explanations are indicated by the following graphics F Used before safety instructions which must be observed to avoid danger to personnel M Used before notices which must be observed to avoid materi...

Страница 3: ...0108 GB...

Страница 4: ...Transport and Commissioning 1 Lifting by crane C 1 2 Commissioning C 1 3 Operating the truck without its own drive system emergency operation C 2 3 1 Emergency operation with service key 741 o C 3 D...

Страница 5: ...F Truck Maintenance 1 Operational safety and environmental protection F 1 2 Maintenance Safety Regulations F 1 3 Servicing and inspection F 3 4 EJD K18 Maintenance Checklist F 4 5 EJD K18 Lubrication...

Страница 6: ...06 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply only to Jungheinrich battery models If using another brand refer to the manufacturer s operating instruct...

Страница 7: ...0506 GB 2...

Страница 8: ...the industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordance with existing contractual agreements betwe...

Страница 9: ...0205 GB A 2...

Страница 10: ...ontal transportation two pallets can be stacked on top of each other With its compact design and application as both stacker and for horizontal transportation the truck is especially suited for use in...

Страница 11: ...t o Discharge monitor Display instrument CANDIS 10 t Battery connector emergency disconnect 3 o Keypad CANCODE 11 t Load handler 4 o On board charger 24 volt 30 A including safety switch 12 t Front p...

Страница 12: ...on motor operates the drive wheel 15 via a bevel gear system The truck can be plugged by changing travel direction with the controller in the tiller arm Steering The tiller 16 is used for steering It...

Страница 13: ...utriggers are connected to the chassis via the lift cylinder and the lift linkage The roller cylinders are raised by the lift cylinder while simultaneously moving the load wheel support of the lift li...

Страница 14: ...w o load 12 22 cm s Lowering speed w w o load 24 17 cm s Max gradeability 5 min rating with without load 6 12 Description EJD K18 Short version Long version h1 Mast height retracted 1295 mm h3 Lift 16...

Страница 15: ...0205 GB B 6 h 1 b 1 b 4 h 4 l1 l2 150 y e b 5 W a Q c l h 13 h 3 h 5 1268...

Страница 16: ...es to the limits for electromagnetic emissions and resistance as well as the static electricity discharge test in accordance with EN 12895 as well as the standardised instructions contained therein Z...

Страница 17: ...h the mast warning 23 Do not step under the load handler warning 24 No passengers warning 25 Serial no engraved in truck chassis 26 UVV test sticker only D 27 Attention Read operator manual 20 22 23 2...

Страница 18: ...outriggers without mast lift C Double decker mode Max lift height 1 660 mm Max capacity for high level lifting as indicated by entry Max capacity for high and low level lifting both max 1 800 kg Item...

Страница 19: ...icates the capacity Q kg of the truck The permissible load is shown as a function of the load centre of gravity distance D in mm and the lift height H in mm in tabular form X XXXX XX XX 1880 1000 1000...

Страница 20: ...must be less than 6m long Z When the truck is parked the running surface of the tyres will flatten The flattening will disappear after a short time operating the truck To prepare the truck after deliv...

Страница 21: ...agnetically applied brake must be released Remove the front panel 2 see Chapter F Remove the right hand drive panel 3 see Chapter F Turn the screws 4 anti clockwise as far as the stop The truck can no...

Страница 22: ...ry in the truck The service key 741 o 701 is standard must be set to position 2 of the keyswitch Z Key 701 for normal truck operation can only be turned to position 1 of the keyswitch The creep switch...

Страница 23: ...0205 GB C 4...

Страница 24: ...coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulation mat Battery Disposal Batteries may only be disposed of in accordance with national envir...

Страница 25: ...e battery compartment of the truck 3 Batteries and Motor Output Z The abbreviations S shor version and L long version on the data plate indicate the actual version of the truck Depending on the type o...

Страница 26: ...closed and properly ventilated room When charging the tops of the battery cells must be exposed to provide sufficient ventilation Do not place any metal objects on the battery Before charging check a...

Страница 27: ...ot be charged Selecting the charging curve for the onboard charger Use the switch 6 on the charger to adapt the charge curves to the particular battery used in accordance with the following table M Be...

Страница 28: ...tor must remain plugged Connect the mains cable to the char ger and insert the mains connector 8 into a mains socket The flashing LED indicates the charge status or a fault for flashing codes see LED...

Страница 29: ...charging is complete Partial charging The charger is designed to automatically adapt to partially charged batteries This keeps battery wear to a minimum Green LED charge status Red LED fault Display...

Страница 30: ...late on the battery container The crane lifting gear must exert a vertical pull The hooks of the lifting gear must never fall into the battery cells Expose the battery see Section 4 Remove the battery...

Страница 31: ...f 10 within 3 minutes The displayed status cannot rise again during the present operation The status display is reset to 100 when the battery type is adjusted If the LED flashes red and the truck is n...

Страница 32: ...and Faults The supervisor must be immediately informed of any damage or faults to the forklift truck or attachment Trucks not safe for operation e g wheel or brake problems must not be used until the...

Страница 33: ...including safety switch o Charges the battery by inserting the mains connector in a mains socket 5 Tiller t Used to steer and brake the truck 6 Crawl button t Pressing the crawl button reduces the tra...

Страница 34: ...E 3 0205 GB 13 6 9 9 10 7 12 8 11 14 1 2 3 5 4...

Страница 35: ...for visible signs of damage Visually inspect the battery attachment and cable connections Switching on the truck Make sure the battery is connected 14 Insert the key in the key switch 1 and turn it to...

Страница 36: ...ken in accordance with the technical specifications for the truck in question The truck must always be driven with the load unit facing uphill The industrial truck must not be turned operated at an an...

Страница 37: ...nels are closed and properly locked Start up the truck refer to section 3 The travel speed is governed by the travel switch 10 Set the tiller 5 to the travel range F and press the controller 9 in the...

Страница 38: ...brake the truck by immediately releasing the crawl button 6 When you apply the crawl button in the travel range F the truck travels with reduced speed and acceleration Steering Move the tiller 5 to th...

Страница 39: ...ng The truck brakes regeneratively until it starts to move in the opposite direction Braking with the Coasting Brake If the travel switch is set to 0 the truck automatically brakes regeneratively F In...

Страница 40: ...d It is forbidden to collect long loads at an angle Fully insert the truck and the load handler underneath the load unit Z The lifting and lowering speeds are specified Lift Press the Lift 8 button un...

Страница 41: ...d raise with button 8 Now position the outriggers under the second pallet and raise the outriggers with button 11 Z To transport the truck the load forks with the load must be lowered as near as possi...

Страница 42: ...o switch has top priority and resets the truck from any condition to its default condition without modifying any settings 5 1 Code Lock When the correct code has been entered the machine is ready for...

Страница 43: ...automatically after a pre determined time To do this you need to set the corresponding code lock parameter see Section 5 4 5 2 Parameters In programming mode you can set the code lock functions via th...

Страница 44: ...ce changing any parameter will affect the truck s travel pattern you must carry out a test run in a specially designated work area To enter the master code Press the o key Enter master code Code Lock...

Страница 45: ...complete your entry press the o key 20 The following parameters may be entered Code Lock Parameter List No Function Range of Setting Standard Setting Comments Procedure Code Lock 000 Change Master Co...

Страница 46: ...e Confirm Set LED 18 flashes Enter new code Confirm Set LED 19 flashes Repeat code entry confirm 003 Delete Operator Code 0000 9999 or 00000 99999 or 000000 999999 LED 18 flashes Enter code Confirm Se...

Страница 47: ...llowing errors New master code is already operator code New operator code is already master code Operator code to be changed does not exist Tried to change the operator code to another user code that...

Страница 48: ...ent The parameters are set in the same way as for the travel parameters The following parameters may be entered Setting 0 1 is to be interpreted as 0 off 1 on No Function Range of Setting Standard Set...

Страница 49: ...top 23 displays will depend on the battery type No of bars Charge status Wet battery Maintenance free battery LED yellow Warning LED red Stop LED yellow Warning LED red Stop 10 90 1 100 Off Off Off Of...

Страница 50: ...n E for error with alternating three digit error number If several errors occur simultaneously they are displayed one after the other The errors are displayed as long as they are present always in com...

Страница 51: ...or not connected Check the battery connector and connect if necessary Key switch in 0 position Set key switch to I Incorrect CANCODE code Check code Battery charge too low Check battery charge charge...

Страница 52: ...ned personnel The manufacturer s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service centre L...

Страница 53: ...erformance of the truck When replacing tyres fitted at the factory only use the manufacturer s original spare parts Otherwise the data sheet specifications of the truck cannot be guaranteed When chang...

Страница 54: ...y if the truck is to be used in conditions of extreme dust temperature fluctuations or multiple shifts The following maintenance checklist states the tasks and intervals after which they should be car...

Страница 55: ...and lubricate if necessary k t Lift mechanism 6 1 Check operation wear and setting t 6 2 Visually inspect rollers slide pieces and stops k t 6 3 Check forks and fork carriage for wear and damage k t...

Страница 56: ...10 4 Check battery cables for damage replace if necessary t Lubrication 11 1 Lubricate truck in accordance with Lubrication Schedule k t General Measure ments 12 1 Check electrical system for frame l...

Страница 57: ...surfaces s Grease nipples Hydraulic oil filler neck b Transmission oil filler neck a Transmission oil drain plug Transmission oil overflow and dipstick Cold Store Application Compound ratio for cold s...

Страница 58: ...tipulated in the Operating Manual Avoid spillage Spilled liquids must be removed immediately with suitable bonding agents and the bonding agent consumable mixture must be disposed of in accordance wit...

Страница 59: ...them from lowering tipping or sliding away When raising the truck also refer to the instructions in the Transport and Commissioning section When working on the parking brake prevent the truck from ro...

Страница 60: ...owered If necessary add transmission oil of the correct grade see table M If there is a loss of oil immediately determine the cause If a leak is discovered coming from the castor wheel hydraulics cast...

Страница 61: ...s see Section 6 1 Remove the front panel see Section 6 2 Check all fuse ratings in accordance with the table replace if necessary Item Description To protect Rating 7 F10 On board charger option 10 A...

Страница 62: ...are not damaged If the truck is to be out of service for more than 6 months further measures must be taken in consultation with the manufacturer s service department 7 1 Prior to decommissioning Thor...

Страница 63: ...be inspected at least annually or after any unusual event by a qualified inspector The inspector shall assess the condition of the truck from purely a safety viewpoint without regard to operational o...

Страница 64: ...tive tubular plates type EPzS and EPzB 2 6 Type plate Jungheinrich traction battery 7 Instruction for use Aquamatic BFS III water refilling system 8 12 2 Jungheinrich traction battery Maintenance free...

Страница 65: ...d clothes when working on batteries Pay attention to the accident prevention rules as well as DIN EN 50272 3 DIN 50110 1 No smoking Do not expose batteries to naked flames glowing embers or sparks as...

Страница 66: ...ucks is the standard which ap plies to the operation traction batteries in industrial trucks 2 1 Discharging Be sure that all breather holes are not sealed or covered Electrical connections e g plugs...

Страница 67: ...The containers for batteries with plate protection packs must not be closed until at least half an hour after charging has past 2 3 Equalising charge Equalising charges are used to safeguard the life...

Страница 68: ...ound further testing and maintenance by the service department should be requested 3 4 Annually In accordance with DIN VDE 0117 at least once per year the insulation resistance of the truck and the ba...

Страница 69: ...be taken into account when considering the life of the battery 6 Malfunctions If malfunctions are found on the battery or the charger our service department should be called in without delay The meas...

Страница 70: ...l battery capacity 5 Battery tray number 12 Number of battery cells 6 Delivery date 13 Battery weight 7 Battery manufacturer s logo 14 Safety instructions and warnings Typ 1 T ype Nennspannung 5 Nomin...

Страница 71: ...sing batteries which comply with I and II it is important to follow the in structions on maintaining the respective protection class during operation see asso ciated certification Cell series Aquamati...

Страница 72: ...d by means of a central sealing coupler through the hose connections in the individual Aquamatic BFS plugs 2 Application The Aquamatic BFS battery water refilling system is used in traction batteries...

Страница 73: ...surface 5 2 Pressurised water The pressure reducing valve in the Aquamatic System is set from 0 2 bars to 0 6 bars and from 0 3 bars to 1 8 bars in the BFS system 5 3 Water Refill Trolley serviceMobi...

Страница 74: ...ve a diagnostics hole with a 6 5 mm diameter Aquamatic plugs or a 7 5 mm diameter BFS plugs 9 2 Float Different floats are used depending on the cell design and type 9 3 Cleaning The plug systems may...

Страница 75: ...en tral supply pipe This is connected to the water supply system at the battery charging station by means of a sealing coupler system On the battery side a closing nipple ident no 50219538 is mounted...

Страница 76: ...battery Work on batteries to be carried out by skilled personnel only Use protective glasses and clothes when working on batteries Pay attention to the accident prevention rules as well as DIN EN 5027...

Страница 77: ...g plugs must only be made or broken in the open circuit condition To achieve the optimum life for the battery operating discharges of more than 60 of the rated capacity should be avoided deep discharg...

Страница 78: ...0 0171 Ex I in areas with a firedamp hazard or Ex II in potentially explosive areas The attention pictograms has to be respected 2 3 Equalising charge Equalising charges are used to safeguard the life...

Страница 79: ...1000 4 Care of the battery The battery should always be kept clean and dry to prevent tracking currents Clea ning must be done in accordance with the ZVEI code of practice The Cleaning of Vehicle Trac...

Страница 80: ...raction battery CE mark is only for batteries with a nominal voltage greater than 75 volt Item Designation Item Designation 1 Logo 8 Recycling symbol 2 Battery designation 9 Dustbin material 3 Battery...

Страница 81: ...0506 GB 18...

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