Jungheinrich ECE 220 Скачать руководство пользователя | Manualshive

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background image

1007

.GB

E 30

7

Battery discharge indicator

7.1

Battery Discharge Indicator (

t

)

When the truck has been released via the key
switch or CANCODE, the battery charge status is
displayed.

The colours of the LEDs (12) represent the following conditions:

Z

When a battery has been discharged to its minimum level, the LED is lit red and load
lifting is inhibited. Lifting is only released when the battery connected is at least 70 %
charged.

The status display is reset to 100% when the battery type is adjusted.

Z

If the LED flashes red and the truck is not ready for operation, inform the
manufacturer's service department. Red flashing is a fault code of the truck controller.
The flashing sequence indicates the type of fault.

LED colour

Meaning

Green

Battery is charged

Orange

Battery residual capacity approx. 50%

Green/orange

Flashing 1 Hz

Last 10% available capacity has been reached

Red

Below battery residual capacity minimum level

Flashing

red 1 Hz

Error (decimal digits)

Flashing red

0.5 Hz

Error (unit digits)

12

1007

.GB

E 30

7

Battery discharge indicator

7.1

Battery Discharge Indicator (

t

)

When the truck has been released via the key
switch or CANCODE, the battery charge status is
displayed.

The colours of the LEDs (12) represent the following conditions:

Z

When a battery has been discharged to its minimum level, the LED is lit red and load
lifting is inhibited. Lifting is only released when the battery connected is at least 70 %
charged.

The status display is reset to 100% when the battery type is adjusted.

Z

If the LED flashes red and the truck is not ready for operation, inform the
manufacturer's service department. Red flashing is a fault code of the truck controller.
The flashing sequence indicates the type of fault.

LED colour

Meaning

Green

Battery is charged

Orange

Battery residual capacity approx. 50%

Green/orange

Flashing 1 Hz

Last 10% available capacity has been reached

Red

Below battery residual capacity minimum level

Flashing

red 1 Hz

Error (decimal digits)

Flashing red

0.5 Hz

Error (unit digits)

12

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Содержание ECE 220

Страница 1: ...Operating Instructions 51051908 G 12 06 07 08 ECE 220 225 ECE 220XL 225XL...

Страница 2: ...iengesellschaft Am Stadtrand 35 22047 Hamburg GERMANY Telephone 49 0 40 6948 0 www jungheinrich com 0108 GB Foreword The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient inst...

Страница 3: ...0108 GB 0108 GB...

Страница 4: ...es D 2 3 Exposing the battery D 2 4 Charging the battery D 3 5 Battery removal and installation D 4 I 1 0708 GB Index A Correct Application B Truck Description 1 Application B 1 2 Assemblies B 2 3 Sta...

Страница 5: ...o post 10 2006 E 32 9 1 Operating hours display E 33 9 2 Power up test E 33 10 Troubleshooting E 34 0708 GB I 2 E Operation 1 Safety Regulations for the Operation of Forklift Trucks E 1 2 Controls and...

Страница 6: ...t regular intervals and following any unusual incidents F 12 9 Final de commissioning disposal F 12 I 3 0708 GB F Industrial Truck Maintenance 1 Operational Safety and Environmental Protection F 1 2 M...

Страница 7: ...0708 GB I 4 0708 GB I 4...

Страница 8: ...ngheinrich battery models If using another brand refer to the manufacturer s operating instructions 1 0506 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply o...

Страница 9: ...0506 GB 2 0506 GB 2...

Страница 10: ...required Approval of the local authorities however does not constitute the manufacturer s approval A 1 1206 GB A Correct Application Z The Guidelines for the Correct Use and Application of Industrial...

Страница 11: ......

Страница 12: ...the battery panel The rated capacity can be found on the data pate or the capacity data plate Qmax B 1 0708 GB B Truck Description 1 Application The ECE 220 225 is a four wheel electric pallet truck...

Страница 13: ...ton t Standard equipment o Optional Equipment 2 6 13 3 4 1 17 18 16 7 8 9 12 14 19 11 10 15 5 5 5 6 0708 GB B 2 2 Assemblies Item Model Item Model 1 t Front panel 11 o Stop button 2 t Main switch isol...

Страница 14: ...f h r h 14 h k y e 95 c l h 3 b 1 l2 a 2 a 2 h 13 30 218 l1 l6 b3 b11 b5 Wa 253 380 412 s b10 Ast X B 3 0708 GB 3 Standard Version Specifications Z Technical specification details in accordance with V...

Страница 15: ...0 2667 1891 842 1400 2109 2867 1450 2717 1941 892 1450 2159 2917 1600 2867 2463 1042 1600 2309 3067 0708 GB B 4 3 2 Dimensions all dimensions in mm ECE 220 aisle widths all dimensions in mm 1 with the...

Страница 16: ...4117 3099 2050 2850 3317 4317 2900 4167 3149 2100 2900 3367 4367 3100 4367 3349 2300 3100 3567 4567 B 5 0708 GB ECE 225 aisle widths all dimensions in mm 1 with the load section raised the values are...

Страница 17: ...he truck is to be constantly used in conditions of extreme temperature or air humidity fluctuations 0708 GB B 6 3 3 EN norms Noise level 67 dB A in accordance with EN 12053 as harmonized with ISO 4871...

Страница 18: ...oint of crane loading inside hook symbol enhanced 25 Capacity Qmax 22 23 25 24 21 20 20 Qmax XXX kg B 7 0708 GB 4 Identification points and data plates Z The capacity plate 25 indicates the maximum ca...

Страница 19: ...tery kg 36 Year of Manufacture 31 Manufacturer s logo 37 Option 32 31 33 30 34 29 35 28 36 27 37 26 0708 GB B 8 4 1 Truck data plate Z For queries relating to the truck or spare part orders please sta...

Страница 20: ...stances and cannot come into contact with any attachments of the truck when the truck is lifted 2 1 C 1 1206 GB C Transport and Commissioning 1 Lifting by crane F Only use lifting gear with sufficient...

Страница 21: ...703 In each case correct measurements shall be determined and appropriate safety measures adopted 1 1206 GB C 2 2 Securing the truck during transport F The truck must be securely fastened when transpo...

Страница 22: ...g surface of the tyres will flatten The flattening will disappear after a short period of operation C 3 1206 GB 3 Using the truck for the first time M Only operate the truck with battery current Recti...

Страница 23: ...the brakes released Remove the screws 2 The brake is now applied again Refit the front panel 3 3 2 1206 GB C 4 4 Operating the truck without its own drive system F This operating mode is not permitte...

Страница 24: ...l safety of the truck Battery equipment may only be replaced with the agreement of the manufacturer D 1 1206 GB D Battery Maintenance Charging Replacement 1 Safety regulations for handling acid batter...

Страница 25: ...erate again 24 V PzS battery 3 PzS 420 Ah L 24 V PzS battery high performance 3 PzS 450 Ah HX 1 2 3 1206 GB D 2 2 Battery types The truck will be equipped with different battery types depending on the...

Страница 26: ...serving the instructions provided by the battery supplier and by the battery charger supplier 6 4 5 D 3 1206 GB 4 Charging the battery F To charge the battery the truck must be parked in a closed and...

Страница 27: ...attery locking mechanism 8 back into the recess The battery panel must be closed securely 7 8 4 9 7 1206 GB D 4 5 Battery removal and installation F The truck must be parked on level ground To prevent...

Страница 28: ...and warning signs Safety devices warning signs and warning instructions shall be strictly observed E 1 1007 GB E Operation 1 Safety Regulations for the Operation of Forklift Trucks Driver authorisati...

Страница 29: ...in pedestrian mode in the reverse direction R slow travel t Standard equipment o Optional Equipment 1007 GB E 2 2 Controls and Displays Item Control Display Function 1 Main switch isolator emergency d...

Страница 30: ...E 3 1007 GB S T O P 5 10 9 8 11 12 13 8 9 10 14 2 15 1 6 7 6 4 3 3 4 6 3 4 2 2 5 16 E 3 1007 GB S T O P 5 10 9 8 11 12 13 8 9 10 14 2 15 1 6 7 6 4 3 3 4 6 3 4 2 2 5 16...

Страница 31: ...he height of the seat can be set to one of four positions t Standard equipment o Optional Equipment 1007 GB E 4 Item Control Display Function 11 Code Lock o Replaces the key switch Switches control vo...

Страница 32: ...E 5 1007 GB S T O P 5 10 9 8 11 12 13 8 9 10 14 2 15 1 6 7 6 4 3 3 4 6 3 4 2 2 5 16 E 5 1007 GB S T O P 5 10 9 8 11 12 13 8 9 10 14 2 15 1 6 7 6 4 3 3 4 6 3 4 2 2 5 16...

Страница 33: ...r the display instrument CANDIS 12 o shows the battery charge status 6 6 2 2 1 2 11 6 12 R R V V 13 1007 GB E 6 3 Starting up the truck F Before the truck can be started operated or a load lifted the...

Страница 34: ...Use suitable precautions e g a load guard to prevent parts of the load from tipping or falling down E 7 1007 GB 4 Industrial Truck Operation 4 1 Safety regulations for truck operation Travel routes an...

Страница 35: ...ontroller 6 Slow speed travel approx 2km h see section 4 3 by pressing the Pedestrian button 8 10 o 1007 GB E 8 4 2 Travel steering braking F Be extremely careful when driving and steering especially...

Страница 36: ...e truck can be operated at reduced speed without having to stand on the platform 15 1 6 R R V V 6 6 E 9 1007 GB Travel F Do not drive the truck unless the panels are closed and properly locked Start u...

Страница 37: ...with tiller steering the tiller will protrude outside the geometry of the truck around narrow bends 1007 GB E 10 Travelling on inclines M Loads must always be carried on the end of the truck facing up...

Страница 38: ...ove in the opposite direction Z The brake force depends on the position of the controller 5 6 5 6 6 E 11 1007 GB Braking F The brake pattern of the truck depends largely on the ground conditions The d...

Страница 39: ...n option pedestrian mode is only available for forward travel via button 8 6 R R V V 8 10 5 6 5 6 6 1007 GB E 12 4 3 Pedestrian operation o F When travelling in pedestrian mode you must make sure whil...

Страница 40: ...d ensuring that it does not protrude excessively from the top of the lift mechanism less than 50 mm E 13 1007 GB Travel using the controller Set the controller 6 to the desired travel direction forwar...

Страница 41: ...h the desired lift height Lowering Press the Lower 3 button to lower the lift mechanism 3 4 3 4 3 4 1007 GB E 14 Lift Lower Z Press the Lift 4 or Lower 3 buttons to activate lifting or lowering at a p...

Страница 42: ...hen standing on the battery panel A rail 20 o for the battery panel will improve safety 17 19 20 18 E 15 1007 GB 4 5 2nd level stockpicking o The operator position is designed so that the driver can c...

Страница 43: ...ch 14 OFF 0 and remove the key For CANCODE press the o key Set the isolator emergency stop 1 OFF 16 1007 GB E 16 4 6 Seat o XL only The seat 16 is incorporated into the backrest when folded up When un...

Страница 44: ...ck for the first time change the master and operating codes see section 5 4 1 2 3 4 5 6 7 8 9 0 Set E 17 1007 GB 5 Keypad CANCODE o The keypad consists of 10 digit keys a Set key and a o key Activatio...

Страница 45: ...esponding code lock parameter must be set see section 5 4 1 2 3 4 5 6 7 8 9 0 Set 23 22 21 26 25 24 1007 GB E 18 Commissioning When the main switch is turned on the LED 21 goes red When you enter the...

Страница 46: ...ravel program 3 parameters acceleration coasting brake speed etc 4xx Program independent parameters E 19 1007 GB 5 2 Travel programs Press the digit keys 1 2 and 3 to select any of three travel progra...

Страница 47: ...LED 23 Key 1 LED 24 Key 2 LED 25 Key 3 Service hours are displayed 284 0 Green Flashing Off Off Off 1007 GB E 20 5 4 Parameter Settings To change the truck setting you must enter the master code Z The...

Страница 48: ...00 999999 2580 LED 24 flashes Enter a code Confirm Set LED 25 flashes Repeat code entry Confirm Set E 21 1007 GB Setting procedure for trucks with and without display instrument CANDIS o Enter the thr...

Страница 49: ...010 Automatic timeout 00 31 00 00 No cutout 01 to 30 Cutout time in minutes 31 cutout in 10 seconds 1007 GB E 22 LEDs 23 25 are located in key fields 1 3 see Section 5 2 No Function Setting range Stan...

Страница 50: ...parameter number is entered the number of user codes used is shown on the CANDIS displayinstrument E 23 1007 GB Start Travel Program Setting with Code Lock pre 06 07 only in conjunction with display...

Страница 51: ...on Setting range Standard setting Comments Procedure Code Lock 024 User code configuration 0 3 1112 1007 GB E 24 Start Travel Program Setting with Code Lock post 06 07 The travel programs are connecte...

Страница 52: ...ment CANDIS LED 21 o key LED 23 Key 1 LED 24 Key 2 LED 25 Key 3 Parameter number Para meter setting E 25 1007 GB 5 5 Travel parameters Z For trucks without a display instrument CANDIS o the code lock...

Страница 53: ...speed in fork direction via pushbutton in backrest 0 9 3 Not dependant on travel switch fixed speed 1007 GB E 26 Z Travel is disabled while the parameters are being entered If the setting is to be che...

Страница 54: ...speed in fork direction via pushbutton in backrest 0 9 3 Not dependant on travel switch fixed speed E 27 1007 GB No Function Setting range Standard setting Comments Travel program 2 200 Acceleration i...

Страница 55: ...speed in fork direction via pushbutton in backrest 0 9 3 Not dependant on travel switch fixed speed 1007 GB E 28 No Function Setting range Standard setting Comments Travel program 3 300 Acceleration i...

Страница 56: ...2 0 0 Normal wet 1 high performance wet 2 Dry maintenance free 412 Discharge monitor function 0 1 1 E 29 1007 GB Program independent parameters Z For trucks without a display instrument CANDIS o theBA...

Страница 57: ...acity minimum level Flashing red 1 Hz Error decimal digits Flashing red 0 5 Hz Error unit digits 12 1007 GB E 30 7 Battery discharge indicator 7 1 Battery Discharge Indicator t When the truck has been...

Страница 58: ...available capacity has been reached On On Below battery residual capacity minimum level 27 28 29 30 E 31 1007 GB 8 Display instrument CANDIS o pre 10 2006 The instrument indicates Residual battery cha...

Страница 59: ...s set to maintenance free battery 32 Battery charge display on board charger only 27 31 32 28 29 30 1007 GB E 32 9 Display instrument CANDIS o post 10 2006 The instrument indicates In addition service...

Страница 60: ...shows the software version of the display instrument briefly the operating hours the charge status E 33 1007 GB 9 1 Operating hours display Hourmeter The hourmeter 30 contained in the battery dischar...

Страница 61: ...ve Check hydraulic oil level Charge the battery Check fuse 2F1 Note maximum capacity see data plate 1007 GB E 34 10 Troubleshooting This chapter is designed to help the user identify and rectify basic...

Страница 62: ...sed water After cleaning the truck carry out the activities detailed in the Recommissioning section F 1 0708 GB F Industrial Truck Maintenance 1 Operational Safety and Environmental Protection The che...

Страница 63: ...d every six years When replacing hydraulic components also renew the hoses in this hydraulic system 0708 GB F 2 Electrical System Only suitably trained personnel may operate on the truck s electrical...

Страница 64: ...fter approx 100 service hours the owner must check the wheel nuts bolts and re tighten if necessary F 3 0708 GB 3 Servicing and Inspection Thorough and expert servicing is one of the most important re...

Страница 65: ...Test the operator platform and check for damage t 5 2 Check chassis for damage t 5 3 Check labels t 0708 GB F 4 4 Maintenance checklist Maintenance Intervals Standard t W A B C Cold store k Brake 1 1...

Страница 66: ...t 7 2 Test run t 7 3 Demonstration after servicing k t Steering system 8 1 Test electric steering t F 5 0708 GB Maintenance Intervals Standard t W A B C Cold store k Hydraulic operation 6 1 Visually i...

Страница 67: ...s may result from the manufacture of the gear unit housing casting A B 1 05 l s E A C 0 7 l 1 E a 2 0708 GB F 6 5 Lubrication Schedule g Contact surfaces s Grease nipple Gear oil filler neck a Gear oi...

Страница 68: ...nt C Worked penetration at 25 C NLG1 class Application temperature C E Lithium 220 280 310 2 35 120 F 7 0708 GB 5 1 Consumables Handling consumables Consumables must always be handled correctly Follow...

Страница 69: ...emove the socket wrench from the opening 2 after the wheel nuts have been tightened 1 3 5 2 4 3 2 1 0708 GB F 8 6 Maintenance Instructions 6 1 Preparing the truck for maintenance and repairs All neces...

Страница 70: ...is the reverse order F Do not drive the truck unless the panels are closed and properly locked 4 5 F 9 0708 GB 6 3 Remove the front panel Open battery panel see chapter D Remove the screws 5 Lift up...

Страница 71: ...arge indicator battery hourmeter 2 A 10 1F1 Drive motor 300 A 11 2F1 Pump motor 150 A 6 7 8 9 10 11 0708 GB F 10 6 4 Checking electrical fuses Prepare the truck for maintenance and repairs see Chapter...

Страница 72: ...o avoid depletion of the battery through self discharge The sulfatisation would destroy the battery F 11 0708 GB 6 5 Recommissioning The truck may only be restored to service after cleaning or repair...

Страница 73: ...ns governing the disposal of batteries fuels and electronic and electrical systems must be observed 0708 GB F 12 7 3 Returning the truck to operation after decommissioning Thoroughly clean the truck L...

Страница 74: ...ith positive tubular plates type EPzV and EPzV BS 13 17 Type plate Jungheinrich traction battery 17 1 0506 GB Instructions for use Jungheinrich traction battery Table of contents 1 Jungheinrich tracti...

Страница 75: ...etal parts of the battery are always live Do not place tools or other me tal objects on the battery 0506 GB 2 1 Jungheinrich traction battery with positive tubular plates type EPzS and EPzB Rating Dat...

Страница 76: ...nt When charging proper provision must be made for venting of the charging gases steel M 10 23 1 Nm 3 0506 GB Ignoring the operation instructions repair with non original parts or using additives for...

Страница 77: ...S G of 1 29 kg l at 30 C The electrolyte must conform to the purity regulations in DIN 43530 part 2 0506 GB 4 Battery container lids and the covers of battery compartments must be opened or re moved T...

Страница 78: ...corrosion If it is necessary to remove cells it is best to call in our service department for this 5 0506 GB 3 Maintenance 3 1 Daily Charge the battery after every discharge Towards the end of charge...

Страница 79: ...ing process must be disposed of as hazardous waste We reserve the right make technical modification 0506 GB 6 5 Storage If batteries are taken out of service for a lengthy period they should be stored...

Страница 80: ...ear of manufacture Jungheinrich AG D 22047 Hamburg Germany 5 Pb Pb 2 3 6 5 11 13 1 14 4 10 12 7 8 9 7 0506 GB 7 Type plate Jungheinrich traction battery CE mark is only for batteries with a nominal vo...

Страница 81: ...gth stroke length Aquamatic plug with diagnostics hole Aquamatic plug BFS III with diagnostics hole 0506 GB 8 Aquamatic BFS III water refilling system for Jungheinrich traction battery with EPzS and E...

Страница 82: ...with five times the buoyant force and consequently interrupt the water supply reliably at least 3 m 9 0506 GB Diagrammatic view Equipment for the water refilling system 1 Water tank 2 Level switch 3 D...

Страница 83: ...ter element optional with a max passage opening of 100 to 300 m into the battery s main supply pipe 0506 GB 10 4 Filling manual automatic The batteries should be filled with battery water as soon as p...

Страница 84: ...eatest of care must be employed when prising out the plug to prevent any damage to the plug systems 11 0506 GB 8 Battery hose connections Hose connections for the individual plugs are laid along the e...

Страница 85: ...to 0 6 bars in the Aquamatic system and operating pressure range 0 3 to 1 8 bars in the BFS system 0506 GB 12 10 2 1 Clamping ring tool The clamping ring tool is used to push on a clamping ring to in...

Страница 86: ...Metal parts of the battery are always live Do not place tools or other metal objects on the battery 13 0506 GB 2 Jungheinrich traction batterie Maintenance free Jungheinrich traction batterie with pos...

Страница 87: ...container lids and the covers of battery compartments must be opened or re moved steel M 10 23 1 Nm 0506 GB 14 Ignoring the operation instructions repair with non original parts and non authorised int...

Страница 88: ...red 3 Maintenance Don t refill water 3 1 Daily Charge the battery immediately after every discharge 15 0506 GB With the charger switched off connect up the battery ensuring that the polarity is cor re...

Страница 89: ...er of cells The storage time should be taken into account when considering the life of the batte ry 0506 GB 16 3 2 Weekly Visual inspection after recharging for signs of dirt and mechanical damage 3 3...

Страница 90: ...ear of manufacture Jungheinrich AG D 22047 Hamburg Germany 5 Pb Pb 2 3 6 5 11 13 1 14 4 10 12 7 8 9 17 0506 GB 6 Malfunctions If malfunctions are found on the battery or the charger our service depart...

Страница 91: ...0506 GB 18 0506 GB 18...

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