JUKI LU-2810 Series Скачать руководство пользователя страница 5

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Transportation

1. Be sure to lift and move the machine in a safe manner taking the machine weight in consideration. Refer

to the text of the engineer's manual for the mass of the machine.

2. Be sure to take sufficient safety measures to prevent falling or dropping before lifting or moving the

machine in order to protect against accident that can result in personal injury or death.

3. �nce the machine has been unpacked, never re-pack it for transportation to protect the machine against

breakage resulting from unexpected accident or dropping.

Unpacking

1. Be sure to unpack the machine in the prescribed order in order to prevent accident that can result in

personal injury or death. In the case the machine is crated, in particular, be sure to carefully check nails.

The nails have to be removed.

2. Be sure to check the machine for the position of its center of gravity and take it out from the package

carefully in order to prevent accident that can result in personal injury or death.

Installation

(

) Table and table stand

1. Be sure to use JUKI genuine table and table stand in order to prevent accident that can result in personal

injury or death. If it is inevitable to use a table and table stand which are not JUKI genuine ones, select the

table and table stand which are able to support the machine weight and reaction force during operation.

2. If casters are fitted to the table stand, be sure to use the casters with a locking mechanism and lock

them to secure the machine during the operation, maintenance, inspection and repair in order to prevent

accident that can result in personal injury or death.

(

) Cable and wiring

1. Be sure to prevent an extra force from being applied to the cable during the use in order to prevent electrical-

shock, earth-leakage or fire accident. In addition, if it is necessary to cable near the operating section such

as the V-belt, be sure to provide a space of 30 mm or more between the operating section and the cable.

2. Be sure to avoid starburst connection in order to prevent electrical-shock, earth-leakage or fire accident.

3. Be sure to securely connect the connectors in order to prevent electrical-shock, earth-leakage or fire ac

cident. In addition, be sure to remove the connector while holding its connector section.

(

) Grounding

1. Be sure to have an electrical expert install an appropriate power plug in order to prevent accident caused

by earth-leakage or dielectric strength voltage fault. In addition, be sure to connect the power plug to the

grounded outlet without exceptions.

2. Be sure to ground the earth cable in order to prevent accident caused by earth leakage.

(

) Motor

1. Be sure to use the specified rated motor (JUKI genuine product) in order to prevent accident caused by

burnout.

2. If a commercially available clutch motor is used with the machine, be sure to select one with an entan-

glement preventive pulley cover in order to protect against being entangled by the V-belt.

Before operation

1. Be sure to make sure that the connectors and cables are free from damage, dropout and looseness be-

fore turning the power on in order to prevent accident resulting in personal injury or death.

2. Never put your hand into the moving sections of the machine in order to prevent accident that can result

in personal injury or death.

In addition, check to be sure that the direction of rotation of the pulley agrees with the arrow shown on

pulley.

3. If the table stand with casters is used, be sure to secure the table stand by locking the casters or with

adjusters, if provided, in order to protect against accident caused by abrupt start of the machine.

During operation

1. Be sure not to put your fingers, hair or clothing close to the moving sections such as the handwheel,

hand pulley and motor or place something near those sections while the machine is in operation in order

to prevent accident caused by entanglement that can result in personal injury or death.

2. Be sure not to place your fingers near the surround area of the needle or inside the thread take-up lever

cover when turning the power on or while the machine is in operation in order to prevent accident that

can result in personal injury or death.

3. The machine runs at a high speed. Never bring your hands near the moving sections such as looper,

spreader, needle bar, hook and cloth trimming knife during operation in order to protect your hands

against injury. In addition, be sure to turn the power off and check to be sure that the machine complete-

ly stops before changing the thread.

4. Be careful not to allow your fingers or any other parts of your body to be caught between the machine

and table when removing the machine from or replacing it on the table in order to prevent accident that

can result in personal injury or death.

5. Be sure to turn the power off and check to be sure that the machine and motor completely stop before re-

moving the belt cover and V-belt in order to prevent accident caused by abrupt start of the machine or motor.

6. If a servomotor is used with the machine, the motor does not produce noise while the machine is at rest.

Be sure not to forget to turn the power off in order to prevent accident caused by abrupt start of the motor.

7. Never use the machine with the cooling opening of the motor power box shielded in order to prevent fire

accident by overheat.

海外講習会用121122 LU-2810(-7)̲EM

Содержание LU-2810 Series

Страница 1: ...2810 Direct drive 1 Needle Unison feed Lockstitch Machine with a Vertical axis Large Hook LU 2810 7 Direct drive 1 Needle Unison feed Lockstitch Machine with a Vertical axis Large Hook with anAutomatic Thread Trimmer 海外講習会用121122 LU 2810 7 EM ...

Страница 2: ...rtant information which are not covered in the Instruction Manual When carrying out the maintenance work on the sewing machine be sure to refer also to the Instruction Manual and the Parts List In addition for the motor for the sewing machine with thread trimmer refer to the separate Instruction Manual or This manual gives the Standard Adjustment on the former page under which the most basic adjus...

Страница 3: ...ng bobbin changing or oiling and cleaning 3 2 1 Electrical shock danger label DANGER This indication is given where there is an immediate danger of death or serous injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine WARNING This indication is given where there is a potentiality for death or ser...

Страница 4: ...sumes no responsibility for damages or personal injury or death resulting from the machine which has been modified or altered Education and training 1 In order to prevent accident resulting from unfamiliarity with the machine the machine has to be used only by the operator who has been trained educated by the employer with respect to the machine opera tion and how to operate the machine with safet...

Страница 5: ...der to prevent accident caused by earth leakage Motor 1 Be sure to use the specified rated motor JUKI genuine product in order to prevent accident caused by burnout 2 If a commercially available clutch motor is used with the machine be sure to select one with an entan glement preventive pulley cover in order to protect against being entangled by the V belt Before operation 1 Be sure to make sure t...

Страница 6: ... result in personal injury or death 9 Be sure to periodically clean up the air vent of the fan and inspect the area around the wiring in order to prevent fire accident of the motor 10 In order to prevent accidents resulting in personal injury or death adjustments have to be carried out within the instructions described in this Engineer s Manual and in the Instruction Manual by the person nel who h...

Страница 7: ...gainst accident that can result in personal injury In addition be sure to select appropriate tools 3 In prevention of accident that can result in personal injury make sure after the completion of adjust ment work that neither screws nor nuts are loosened or come in contact with other parts 4 Turn OFF the power before starting the work in order to protect against accident that can result in per son...

Страница 8: ...en replacing any of the machine parts JUKI assumes no responsibility for any accident caused by any part other than JUKI genuine one In addition in the event you cannot replace parts within the specified range immediately stop the re placement work and ask JUKI or distributor in your area for replacement of the parts 8 If the fuse has blown be sure to turn the power off and eliminate the cause of ...

Страница 9: ...er the completion of assembly work be sure to check that screws and nuts are not loosened before starting test run 6 In prevention of accident that can result in personal injury make sure after the completion of adjust ment work that neither screws nor nuts are loosened or come in contact with other parts 7 Make sure after the completion of replacement work that neither connectors nor cables are d...

Страница 10: ...isconnect the power plug from the receptacle so as to ensure safety 4 If the machine is suddenly moved from a cold place to a warm place dew condensa tion may be observed In this case turn ON the power to the machine after you have confirmed that there is no danger of water drops in the machine 5 To prevent fires periodically draw out the power plug from the plug socket and clean the root of the p...

Страница 11: ...chine is counterclockwise as observed from the pulley side Take care not to allow the machine to rotate in the reverse direction Never operate the machine unless the machine head and the oil tank have been filled with oil For a test run remove the bobbin and the needle thread For the first month decrease the sewing speed and run the sewing machine at a speed of 80 or less of the maximum sewing spe...

Страница 12: ... trimmer device 30 1 Position of the counter knife and the clamp spring 30 2 Position of the counter knife base 32 3 Vertical position of the moving knife 32 4 Thread trimmer cam timing 34 5 Position of the thread trimmer cam 36 6 Adjusting the knife pressure 36 18 Detection switch of the amount of alternate vertical movement 38 3 Portion to which LOCKTITE is applied 40 4 Selective parts and consu...

Страница 13: ... Thread take up Link thread take up 14 Needle bar stroke 40 mm 15 Alternate foot stroke 1 mm to 9 mm Alternate foot stroke adjusted by long hole 16 Hook Vertical axis 2 fold hook Latch type 17 Feed mechanism Box feed 18 Top and bottom feed actuation mechanism Timing belt 19 Thread trimming method Cam driven scissors type 20 Lubrication Automatic lubrication by oil tank with oil gauge 21 Lubricatin...

Страница 14: ...caused by abrupt start of the sewing machine Standard adjustment Model Dimension E mm Gauge type LU 2810 7 5 0 1 Standard gauge type LU 2810 7 Conditions Needle bar at lowest dead point Feed amount 0 mm Height of feed dog 0 5 to 0 6 mm Highest position 1 2 2 6 2 E Top surface of 3 8 7 4 5 2 4 E 3 2 Operator s side 1 2 6 Model Dimension E mm Gauge type LU 2810 5 2 0 2 Europe gauge type LU 2810 7 Co...

Страница 15: ...ont or to the rear o Stitch skipping or needle break age will result o Poorly tensed stitches will result Adjustment procedures Results of Improper adjustment 1 Set the stitch dial to 0 2 Turn the handwheel to bring the needle bar to the lowest dead point of its stroke 3 Loosen clamping screw 4 of the feed base arm 4 Adjust the clearance between throat plate 3 and feed dog 2 to dimension E then se...

Страница 16: ...f the hook WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 1 3 2 A Top surface of 4 3 4 2 A 1 4 2 5 3 Model Dimension A mm LU 2810 0 5 to 0 6 LU 2810 7 Conditions Feed amount 0 mm Height of feed dog maximum Model Dimension A mm LU 2810 1 0 1 LU 2810 7 1 5 0 1 海外講習会用121122 LU 2810 7 EM ...

Страница 17: ...The feed dog 3 comes in con tact with the knife and the knife and the feed dog 3 may be damaged When the height of the feed dog 3 is lower than the specified value o Stitch pitch becomes smaller than the scale of the feed dial o Feed force will be deteriorated Adjustment procedures Results of Improper adjustment 1 Loosen two setscrews 1 of the hook 2 Draw out hook 2 in the direction of the arrow 3...

Страница 18: ...e sewing machine Standard adjustment 1 Clearance of inner hook guide 2 Inner hook guide timing 4 5 2 1 B 3 C A B 8 7 A 1 6 9 0 6 9 0 押し当て Model Dimension A mm LU 2810 0 7 to 0 9 LU 2810 7 Conditions When the inner hook guide travels to its back end Press the inner hook stopper against the groove in the throat plate 海外講習会用121122 LU 2810 7 EM ...

Страница 19: ...se to dimension A 4 Tighten setscrew 4 of the inner hook guide arm while pressing down inner hook guide arm 5 2 Inner hook guide timing 1 Loosen setscrew 6 of the opener cam 2 Three marker dots A on the handwheel 7 aligns with marker line B on the motor cover 8 when inner hook guide 1 is in its back end position Tighten setscrew 6 of the opener cam in the state that the opener cam 9 is pressed aga...

Страница 20: ...djustment 1 Height of the needle bar 2 Needle to blade point of hook timing 3 Adjusting the hook needle guard 8 A 6 7 B 2 3 1 4 5 9 C 0 6 1 6 0 2 D E d e Model Dimension A mm Dimension B mm Dimension C mm LU 2810 2 3 0 2 1 5 0 2 0 05 to 0 2 LU 2810 7 Conditions Feed amount 0 mm Needl bar rises from the lowest dead point of its stroke 海外講習会用121122 LU 2810 7 EM ...

Страница 21: ... turn the hook 7 in its normal rotational direction so that center of the needle 6 aligns with blade point of the hook 7 5 Tighten clamping screw 5 of the lower shaft set collar 6 Turn the handwheel to bring so that needle bar 3 is raised from the lowest dead point of its stroke to dimension A At this time loosen clamping screw 4 of the needle bar holder to ad just so that the distance from the to...

Страница 22: ...urn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 1 Hand lifter 2 3 6 1 7 Conditions State that the hand lifter is raised 4 5 10 mm 海外講習会用121122 LU 2810 7 EM ...

Страница 23: ...s described in the aforementioned step 3 bring hand lifter A 6 and B 7 into the state as illustrated in the figure and tighten clamping screw 1 of the hand lifter A 5 Remove the 10 mm thick thing placed between the top surface of throat plate 4 and the under surface of presser foot 5 6 Attach the face plate When the lifting amount is higher than the specified value o The presser foot is held raise...

Страница 24: ...sed by abrupt start of the sewing machine Standard adjustment 2 Knee lifter Without thread trimmer only Conditions Lifting amount when stopper screw of knee lifter rotation arm comes in contact with mahcine bed 2 3 1 1 7 6 8 9 Knee lifter rotation arm 4 5 20 mm 海外講習会用121122 LU 2810 7 EM ...

Страница 25: ...nt is set at 6 5 mm or more adjust that the height from the top surface of throat plate 4 to the under surface of presser foot 5 is 16 0 5 mm Step 7 to 8 is standard gauge type only Caution 1 Check to be sure that parts of the knee lifter mechanism does not come in contact with the frame and other parts around it when the knee lifter link C 6 is positioned horizontally If the knee lifter link C 6 ...

Страница 26: ... is ON never touch the switches other than the necessary one so as to prevent accidents caused by the malfunction of switches Standard adjustment 3 Automatic presser foot lifter Machine with thread trimmer only 2 3 1 6 4 5 20 mm 海外講習会用121122 LU 2810 7 EM ...

Страница 27: ...ve the 20 mm thick thing placed between the top surface of throat plate 4 and the under surface of presser foot 5 6 Attach rubber cap 1 from the rear face of the machine arm Caution For the standard gauge type machine the walking foot interferes with the needle bar when the amount of the alternating vertical movement of the walking foot and the presser foot is set at 6 5 mm or more To use the mach...

Страница 28: ...eedle sway Adjusting the bottom feed amount WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 1 0 9 0 1 m m 3 2 2 1 4 3 Conditions Feed amount 0 mm Amount of alternate vertical movement 3 mm Top surface of throat plate Top surface of throat plate Top surface of feed dog 海外講習会用121122 LU 2810 7 EM ...

Страница 29: ...han that of the presser foot 2 in accordance with the sewing products o Sewing sponge material or the like o Sewing material with overlapped sections When the amount of alternate verti cal movement of the walking foot 1 and presser foot 2 are consider ably different o The stitch pitch is different from the value set by the dial o Decrease the number of revolu tion of the motor a little since the f...

Страница 30: ... 1 Horizontal feed cam timing 2 Vertical feed cam timing No 2 screw 1 2 Main shaft 4 5 6 3 7 Lower shaft A B 4 5 6 Top end of needle 4 top surface of throat plate 5 and top surface of feed dog 6 are aligned Conditions Feed amount maximum Needle bat at lowest dead point Conditions Feed amount 6 mm When needle is lowered and feed dog is rised 海外講習会用121122 LU 2810 7 EM ...

Страница 31: ...osen two setscrews 3 of the vertical feed cam 4 Turn the vertical feed cam 7 to the position where top end of the needle 4 aligns with top surface of the throat plate 5 and top surface of the throat plate 5 aligns with feed dog 6 5 Tighten two setscrews 3 of the vertical feed cam Standard When three points of top end of the needle 4 top surface of the throat plate 5 and top surface of feed dog 6 a...

Страница 32: ...andard adjustment 3 Top feed cam timing Main shaft 1 6 2 3 5 4 2 3 5 4 Top end of needle 2 top surface of throat plate 3 under surface of walking foot 4 and top surface of feed dog 5 are aligned Conditions Feed amount 6 mm Amount of alternate vertical movement 3 mm When needle and walking foot is lowered 海外講習会用121122 LU 2810 7 EM ...

Страница 33: ...oot 4 and top surface of feed dog 5 are aligned with one another under the condition that the amount of alternate vertical movement is equal 6 Tighten two setscrews 1 of the top feed cam 7 Attach the top cover Standard When four points of top end of the needle 2 top surface of the throat plate 3 under surface of walking foot 4 and top surface of feed dog 5 are aligned with one another the setscrew...

Страница 34: ...andard adjustment 12 Position of the reverse feed control lever WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment o In case of LU 2810 7 o In case of LU 2810 Conditions Feed amount 6 mm 2 4 B A 4 B 2 0 1 to 0 5 mm 3 5 4 2 2 A B 1 1 2 4 5 Notched part 2 海外講習会用121122 LU 2810 7 EM ...

Страница 35: ...e feed control lever 2 is 1 0 5 mm Then tighten clamping screw 1 of the reverse feed connecting arm o In case of LU 2810 1 Set the stitch dial to the maximum 2 Loosen clamping screw 3 of the feed adjusting pin support arm 3 Turn the reverse feed lever shaft 5 to adjust so that a clear ance between the reverse feed lever plate 4 and the stopper part B of machine arm is 0 1 to 0 5 mm Then tighten cl...

Страница 36: ...upt start of the sewing machine Standard adjustment 14 Balancer WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 4 4 1 Standard of release pressure Operator s side 5 1 2 Operator s side 1 3 4 2 海外講習会用121122 LU 2810 7 EM ...

Страница 37: ...etscrew 2 located at the periphery of lower shaft sprocket wheel 4 and turn release pressure adjusting pin 3 to adjust the release torque After the adjustment tighten set screw 2 to fix release pressure adjusting pin 3 Standard of release pressure When the direction of the slot in release pressure adjusting pin 3 is located near the places below the relevant release pres sure is obtained o 24 5 N ...

Страница 38: ...everse feed cylinder WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 1 3 5 4 2 8 0 5 mm 海外講習会用121122 LU 2810 7 EM ...

Страница 39: ...e feed control lever to adjust so that the dis tance between the cylinder support 3 and the cylinder knuckle 4 is 8 0 5 mm in the state that the bottom of elongated hole of the reverse feed link 1 is in contact with the hinge screw 2 Then tighten clamping screw 5 of reverse feed arm o Stitch lengths of the reverse feed may not be obtained 海外講習会用121122 LU 2810 7 EM ...

Страница 40: ...NING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 7 9 8 B A A sheet of paper 0 2 1 1 3 5 4 2 C D Max Min 6 海外講習会用121122 LU 2810 7 EM ...

Страница 41: ...Cleaning the oil pan and filter 1 Remove clips 5 to remove filter clamp 4 2 Remove filter 3 and oil pipe 1 3 Clean up filter 3 and oil reservoir C of the oil pan 2 4 Insert the oil pipe 1 and filter 3 into oil reservoir C of the oil pan 2 5 Set the filter clamp 4 to oil pan 2 and fix it with the clip 5 6 Pour the JUKI New Defrix Oil No 1 into the oil tank Caution Adjust the oil quantity so that th...

Страница 42: ...ing the work so as to prevent accidents caused by abrupt start of the sewing machine Standard adjustment 1 Position of the counter knife and the clamp spring 37 0 1 mm A 3 7 0 1 mm B Mounting groove of the slide plate 4 5 1 2 To be in contact 3 海外講習会用121122 LU 2810 7 EM ...

Страница 43: ...2 and adjust the distance to 3 7 0 1 mm B 4 Tighten setscrews 4 of the clamp spring Caution When the position of counter knife 3 and clamp spring 5 is moved re adjust the position of counter knife base 2 and the knife pressure When dimension A is larger o Length of bobbin thread clamp is shortened and stitch skipping occurs o Setting taking out bobbin cannot be performed When dimension A is smalle...

Страница 44: ...cidents caused by abrupt start of the sewing machine Standard adjustment 2 Position of the counter knife base 3 Vertical position of the moving knife 1 2 to 1 5 mm C 3 2 5 Adjust at the center part 9 8 8 9 0 3 to 0 4 mm 7 6 0 8 2 1 4 To be in contact 海外講習会用121122 LU 2810 7 EM ...

Страница 45: ...screws 7 of the moving knife shaft thrust collar 4 Tighten clamping screw 6 of the moving knife driving arm so that there is no thrust play at the moving knife shaft 0 Caution Adjust the height of moving knife 8 at the center part of moving knife 8 When dimension C is larger o Knife pressure is increased As a result motor stop will be caused o Setting taking out bobbin cannot be performed o Counte...

Страница 46: ...t accidents caused by abrupt start of the sewing machine Standard adjustment 4 Thread trimmer cam timing Conditions Two marker dots on the handwheel aligns with marker line on the motor cover B 3 2 A 1 Most advanced position of moving knife 6 4 5 海外講習会用121122 LU 2810 7 EM ...

Страница 47: ...read trimmer cam Caution Check that the edge of thread trimmer cam 4 comes in close contact with the edge of lower shaft set col lar 5 When thread trimming timing is retarded o Thread trimming action does not complete even at the needle up stop position As a result defective thread trimming will be caused When thread trimming timing is advanced o Defective thread trimming will be caused o Length o...

Страница 48: ...ent accidents caused by abrupt start of the sewing machine Standard adjustment 5 Position of the thread trimmer cam 6 Adjusting the knife pressure o Knife pressure o Initial position 4 5 2 8 9 2 0 5 mm 2 3 0 1 0 05 mm 7 6 1 0 2 6 t o 7 m m 2 3 1 海外講習会用121122 LU 2810 7 EM ...

Страница 49: ...amp pressure So adjust the knife pressure in the state that the clamp pres sure is not applied to the knife 3 Tighten setscrews 1 of the moving knife Caution Operate the sewing machine with the knife pressure minimized to such an extent that both needle and bobbin threads can be trimmed o Initial position 1 Loosen clamping screw 4 of the moving knife driving arm 2 Adjust so that the distance betwe...

Страница 50: ...m or less Stitch length More than 7 mm and 9 mm or less Less than 3 mm 3 000 sti min 2 000 sti min 3 25 mm to less than 4 mm 2 400 sti min 2 000 sti min 4 25 mm to less than 5 mm 2 000 sti min 2 000 sti min 5 25 mm to less than 9 mm 1 800 sti min 1 800 sti min Scale of alternate vertical dial Switch upper Red and green lines Switch lower White and black lines 1 to 3 OFF OFF 3 25 to 4 OFF ON 4 25 t...

Страница 51: ... the detection switch of the amount of alter nate vertical movement 3 to the alternate vertical dial 1 is 0 4 0 1 mm 4 Then tighten installing screws 2 of the detection switch of the amount of alternate vertical movement Caution When the position of the detection switch of the amount of alternate vertical movement 3 is changed check whether the relation between the alternate ver tical dial 1 and t...

Страница 52: ...ure to wash the LOCKTITE applied part using a paint thinner or the like and reassemble it using LOCKTITE after removing any moisture from the mating faces If it is hard to remove a part which has been fixed using LOCKTITE heat it using a torch lamp or the like to help remove the part No Portion to which LOCKTITE is applied Part No LOCKTITE No 1 Set screw of coupling SM8050812TP LOCKTITE 243 No 1 S...

Страница 53: ...mm Hook shaft selective washer B255728000D t 0 8 to 0 85 mm Hook shaft selective washer B255728000E t 0 975 to 1 025 mm o Consumable parts Part name Part No Remarks Model Needle M13517B1600 GROZ BECKERT 135 x 17 Nm 160 LU 2810 LU 2810 7 Hook asm 40131956 LU 2810 7 Hook asm 40126399 LU 2810 Bobbin 21334800 Aluminum bobbin with knurl Moving knife 21389200 LU 2810 7 Counter knife 21389309 LU 2810 7 C...

Страница 54: ...omes When this alarming is heard a grease up action has to be taken Caution 1 Never feed oil to the grease up spots 2 It must be noted that too much grease application may result in grease leakage from the thread take up lever cover section or the needle bar 2 Greasing points 1 Needle bar rocking base 1 Remove face plate 2 Remove rubber plugs 1 3 Fill grease holes with JUKI Grease A 4 Attach rubbe...

Страница 55: ...nate vertical change base and fix it with setscrews 1 of felt clamp 7 Attach two return springs 4 of alternate vertical change base 8 Attach top cover 4 1 2 3 3 Horizontal feed change base 1 Remove rear cover 2 Loosen setscrews 1 of felt clamp to remove felt clamp 2 3 Apply JUKI grease A to felt 3 4 Apply JUKI grease A to sliding surfaces of horizontal feed change base and feed conversion link 5 S...

Страница 56: ...reasing point indication drawing Indicating the points where grease is applied at shipment 1 JUKI Grease A 2 Unirex N3 3 Barch L1002 1 2 1 MAIN SHAFT THREAD TAKE UP LEVER COMPONENTS 2 海外講習会用121122 LU 2810 7 EM ...

Страница 57: ... 45 1 1 1 1 1 2 NEEDLE BAR COMPONENTS 海外講習会用121122 LU 2810 7 EM ...

Страница 58: ... 46 1 1 3 HOOK OPENNER COMPONENTS 海外講習会用121122 LU 2810 7 EM ...

Страница 59: ... 47 1 2 3 3 2 3 2 1 2 2 2 2 2 2 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 4 UPPER FEED COMPONENTS 2 2 2 1 海外講習会用121122 LU 2810 7 EM ...

Страница 60: ... 48 1 2 1 1 2 2 1 1 1 1 1 5 HAND LIFTER AUTO LIFTER COMPONENTS 6 KNEE LIFTER COMPONENTS FOR LU 2810 1 1 1 1 1 1 海外講習会用121122 LU 2810 7 EM ...

Страница 61: ... 49 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 LOWER FEED COMPONENTS 2 2 海外講習会用121122 LU 2810 7 EM ...

Страница 62: ... 50 2 1 1 1 1 1 2 2 2 2 2 2 2 2 2 8 FEED ADJUST COMPONENTS 1 1 1 2 2 2 海外講習会用121122 LU 2810 7 EM ...

Страница 63: ... 51 2 2 1 1 1 1 1 9 DL COMPONENTS FOR LU 2810 7 10 AUTO BT COMPONENTS FOR LU 2810 7 1 海外講習会用121122 LU 2810 7 EM ...

Страница 64: ... 52 1 1 1 1 1 1 1 11 THREAD TRIMMING COMPONENTS FOR LU 2810 7 海外講習会用121122 LU 2810 7 EM ...

Страница 65: ... 53 3 3 3 3 2 2 12 THREAD TENSION COMPONENTS 海外講習会用121122 LU 2810 7 EM ...

Страница 66: ... 54 3 2 2 3 2 2 13 TENSION RELEASE COMPONENTS FOR LU 2810 7 海外講習会用121122 LU 2810 7 EM ...

Страница 67: ... 55 3 3 3 3 14 BOBBIN WINDER COMPONENTS 海外講習会用121122 LU 2810 7 EM ...

Страница 68: ...ker dots on the handwheel for the machine with thread trimmer only UP stop position One marker dot Adjustment of thread trimmer cam Two marker dots Adjustment of opener timing Three marker dots 海外講習会用121122 LU 2810 7 EM ...

Страница 69: ... 57 7 Lubrication route diagram Oil tank Oil regulating valve Oil filter Pump To hook shaft gear To hook To oil pan Lubrication Circulation 海外講習会用121122 LU 2810 7 EM ...

Страница 70: ...t name Remarks 1 6 operation switch 5V 2 6 operation switch 5V 3 12V 4 6 operation switch Alternate vertical movement switch 5 6 operation switch Automatic reverse feed stitching cancellation switch 6 6 operation switch Needle up down switch 7 6 operation switch 2 pitch changeover switch 8 6 operation switch Tension release upper side opening switch 9 6 operation switch 10 6 operation switch Fall ...

Страница 71: ...r 16 17 18 19 20 21 22 23 24 25 26 2 Connectors that are connected in the head cover o CN100 14P connector Pin No Part name Remarks 1 Thread release solenoid lower side 2 Thread trimmer solenoid right side 3 Thread release solenoid upper side 4 Thread trimmer solenoid left side 5 Reverse feed switch GND 6 7 8 Thread release solenoid lower side 27V 9 Thread trimmer solenoid right side 27V 10 Thread...

Страница 72: ...o high Adjust the needle thread tension 2 2 Needle comes in contact with the blade point of hook 2 A Check the clearance Refer to 2 6 Needle to hook timing 2 3 Clearance of inner hook guide is too large 3 A Check the clearance Decrease the clearance Refer to 2 5 Adjusting the inner hook guide 2 4 Amount of oil in the hook is insufficient 4 A Check the amount of oil in the hook Adjust the amount of...

Страница 73: ... of of the thread take up spring and increase the stroke of the spring 3 3 Feed timing is not proper Refer to 2 8 Feed cam timing 3 4 Timing between the needle and the hook is excessively advanced or retarded 4 A Check the specified dimen sion Refer to 2 6 Needle to hook timing 3 5 Thread melts due to needle heat Decrease the sewing speed Use silicon oil Refer to below 3 6 Amount of oil in the hoo...

Страница 74: ...needle bar is improper 4 A Check the lowest point of the needle bar Refer to 2 6 Needle to hook timing 4 5 Blade point of the hook is blunt 5 A Check the blade point of the hook Correct the blade point of the hook or replace the hook with a new one 4 6 Improper type of needle is used Replace the needle with one which is thicker than the current needle by one count 4 7 Hook needle guard is not unct...

Страница 75: ...ion Replace the bobbin or the hook with new ones 5 4 Thread is not well tightened in the reverse feed 4 A Walking foot is not of top divided type Use the optional walking foot and presser foot 5 5 Height of the feed dog is too high 5 A Compare the height with the standard value Refer to 2 3 Height of the feed dog Lower the height by 0 2 mm than the standard value 5 6 Feed timing is excessively adv...

Страница 76: ...n or the hook with new ones 7 4 Bobbin thread tension is too low Increase the tension of the bobbin thread 7 5 Bobbin has been wound too tight or too weak 5 A Check the state of bobbin winding Decrease or increase the tension applied to the bobbin winder 7 6 Direction of setting bobbin is reverse 6 A Check the setting Properly set the bobbin 8 Loose stitches at the time of corner stitching 8 1 Nee...

Страница 77: ...ches on the moving knife and the hook Polish with buff or replace the part with a new one 1 F Presser foot drops from cloth at the time of thread trimming Perform thread trimming on cloth 1 2 Bobbin thread is not clamped 2 A Position of the clamp spring Refer to 2 17 1 Position of the counter knife and the clamp spring 2 B Pressure of the clamp spring is too low Refer to 2 17 1 Position of the cou...

Страница 78: ...pressure and 2 17 1 2 and 3 Position of the moving knife and Position of the counter knife 1 B The blades of moving knife and counter knife have worn out or broken Replace the moving knife and counter knife with new ones 1 C Pressure of the counter knife is insuffi cient Refer to 2 17 4 Adjusting the knife pressure 1 D Presser foot drops from cloth at the time of thread trimming Perform thread tri...

Страница 79: ...3 G Thread is not cut sharply Refer to causes Thread cannot be trimmed and Thread remains uncut after trimming 3 4 Needle thread is not caught 4 A Stitch skipping at the last stitch Refer to 2 6 Needle to hook timing 4 B Check the thread trimmer cam timing Refer to 2 17 6 Thread trimmer cam timing 4 C Top end of the moving knife is broken or has burrs Replace the moving knife with a new one 3 5 Bo...

Страница 80: ... and counter knife have been improperly adjusted Refer to 2 17 4 Adjusting the knife pressure 6 B Counter knife pressure is excessively low Refer to 2 17 4 Adjusting the knife pressure 6 C Moving knife fails to work Refer to 2 17 5 Position of the thread trimmer cam and 2 17 6 Thread trimmer cam timing Replace the thread trimmer solenoid with a new one 6 D Presser foot drops from cloth at the time...

Страница 81: ...p B Installing position of drawer stopper on the bottom surface C ø16 depth 25 D ø17 drilled hole E 3 ø13 drilled hole F 2 ø3 5 depth 10 G 2 ø3 5 depth 10 H 8 ø2 7 on the bottom surface depth 6 Drill a hole at the time of set up A B D C E F G H Y Y 2 locations V V 2 locations U U 2 locations W W 3 locations X X Z Z T T 海外講習会用121122 LU 2810 7 EM ...

Страница 82: ...ion of drawer stopper on the bottom surface C ø16 depth 25 D ø17 drilled hole E 3 ø13 drilled hole F 2 ø3 5 depth 10 G 2 ø3 5 depth 10 H 8 ø2 7 on the bottom surface depth 6 Drill a hole at the time of set up I ø10 drilled hole J ø20 drilled hole Y Y 2 locations V V 2 locations U U 2 locations W W 3 locations X X Z Z T T 海外講習会用121122 LU 2810 7 EM ...

Страница 83: ...海外講習会用121122 LU 2810 7 EM ...

Страница 84: ...AN PHONE 81 42 357 2371 FAX 81 42 357 2380 http www juki com An environmental management system to promote and conduct the following 1 Eco friendly development of products and technologies 2 Green procurement and green purchasing 3 Energy conservation reduction in carbon dioxide emissions 4 Resource saving reduction of papers purchased etc 5 Reduction and recycling of waste in the activities of re...

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JUKI LU-2810 Series, Руководство инженера

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