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5834853-YIM-B-0320

Johnson Controls Ducted Systems

39

Drive Selection

1.

Determine side or bottom supply duct Application.

2.

Determine desired airflow.

3.

Calculate or measure the amount of external static pressure.

• Add or deduct any additional static resistance from “Additional Static Resistance Table”.

4.

Using the operating point determined from steps 1,  2 & 3, locate this point on the appropriate supply air blower performance 

table. (Linear interpolation may be necessary.)

5.

Noting the RPM and BHP from step 4, locate the appropriate motor and, or drive.

6.

Review the BHP compared to the motor options available. Select the appropriate motor and, or drive.

7.

Review the RPM range for the motor options available. Select the appropriate drive if multiple drives are available for the 

chosen motor.

8.

Determine turns open to obtain the desired operation point.

Example

1.

3400 CFM

2.

1.6 iwg

3.

Using the airflow performance table below, the following data point was located: 1078 RPM & 2.66 BHP.

4.

Using the RPM selection table below, Model ZX and Size 08 (Tons) 7.5 is found.

5.

2.59 BHP exceeds the maximum continuous BHP rating of the 1.5 HP motor. The 3 HP motor is required.

6.

1078 RPM is within the range of the 3 HP drives.

7.

Using the 3 HP motor and drive, 1/2 turns open will achieve 1078 RPM.

Airflow Performance

Example Supply Air Blower Performance

ZZ08 (7.5 Ton) Bottom Duct

CFM

Available External Static

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP

2250

577

0.50

636

0.68

693

0.86

749

1.03

803

1.21

856

1.39

908

1.57

959

1.74

1009

1.91

1059

2.07

2400

591

0.59

650

0.77

707

0.95

763

1.13

817

1.31

870

1.48

922

1.66

973

1.83

1023

2.00

1073

2.17

2600

611

0.73

670

0.91

727

1.09

782

1.27

836

1.44

889

1.62

941

1.80

992

1.97

1043

2.14

1092

2.31

2800

631

0.88

690

1.06

747

1.24

803

1.42

857

1.60

910

1.77

962

1.95

1013

2.12

1063

2.29

--

--

3000

653

1.05

711

1.23

768

1.41

824

1.59

878

1.76

931

1.94

983

2.12

1034

2.29

1084

2.46

--

--

3200

675

1.23

733

1.41

790

1.59

846

1.77

900

1.94

953

2.12

1005

2.30

1056

2.47

1100

2.64

--

--

3400

673

1.35

740

1.54

802

1.73

859

1.91

913

2.10

964

2.28

1014

2.46

1064

2.64

--

--

--

--

Standard Static Option with Motor rated at 2.4-hp
Medium Static Option with Motor rated at 2.9-hp
High Static Option with Motor rated at 3.7-hp

--

Exceeds recommended Blower speed

Example RPM Selection

Model

Size

(Tons)

Airflow

Option

Phase

Max

BHP

Blower 

Sheave

Motor 

Sheave

6 Turns 

Open

5 Turns 

Open

4 Turns 

Open

3 Turns 

Open

2 Turns 

Open

1 Turns 

Open

Fully 

Closed

ZZ

08

(7.5)

Std.

3

2.4

AK74

1VL34

N/A

475

525

575

625

675

725

Med.

3

2.9

AK74

1VL44

N/A

700

750

800

850

900

950

H. Static

3

3.7

AK74

1VP50

N/A

850

900

950

1000

1050

1100

Example Additional Static Resistance

Model

Size

(Tons)

CFM

Cooling 

Only

Economizer

2” Filter

Electric Heat kW

6/6.5

10.5/11

14/15

16/16.5

24.8/27.8

ZZ

08 (7.5),
09 (8.5),

12 (10.0),

14 (12.5)

2200

0.04

0.18

0.10

---

---

---

0.07

0.09

2600

0.06

0.24

0.13

---

---

---

0.09

0.11

3000

0.10

0.35

0.16

---

---

---

0.12

0.14

3400

0.13

0.47

0.19

---

---

---

0.15

0.18

3800

0.16

0.59

0.22

---

---

---

0.19

0.22

4000

0.17

0.66

0.24

---

---

---

0.21

0.24

4400

0.20

0.79

0.27

---

---

---

0.25

0.29

4800

0.22

0.91

0.31

---

---

---

0.30

0.34

5200

0.24

1.04

0.35

---

---

---

0.35

0.39

5600

0.26

1.17

0.39

---

---

---

0.41

0.45

6000

0.28

1.30

0.43

---

---

---

0.48

0.52

Содержание ZZ Series

Страница 1: ...s 38 12 ZZ07 14 Side Duct Application Belt Drive 40 13 ZZ07 14 Bottom Duct Application Belt Drive 42 14 Motor Sheave Datum Diameters 45 15 Additional Static Resistance ZZ08 14 46 16 Additional Static...

Страница 2: ...or service agency This product must be installed in strict compliance with the installation instructions and any applicable local state and national codes including but not limited to building electri...

Страница 3: ...or outdoor installation only 3 For installation on combustible material and may be installed directly on combustible flooring or in the U S on wood flooring or Class A Class B or Class C roof covering...

Страница 4: ...on Units 1 L Product Generation 1 First Generation Special Options Country L Latin America 1 None 2 Louvered Panels Installed 3 Hinged Cabinet Doors 4 Hinged Cabinet Doors Louvered Panels 1 None 2 Non...

Страница 5: ...ective condenser covering 4 If a factory option convenience outlet is installed you must install the weatherproof outlet cover in the field The cover is located behind the filter access panel a Remove...

Страница 6: ...ns These units must be installed in accordance with the following In U S A 1 National Electrical Code ANSI NFPA No 70 Latest Edition 2 National Fuel Gas Code ANSI Z223 1 Latest Edition 3 Gas Fired Cen...

Страница 7: ...visions of the local building codes Refer to Table 4 for clearances required for combustible construction servicing and proper unit operation Rigging And Handling Exercise care when moving the unit Do...

Страница 8: ...FRONT LEFT D C A F FRONT LEFT E B LEFT FRONT Y X Table 2 ZZE07 14 Corner Weights Model Size Tons Weight lbs Center of Gravity 4 Point Load Location lbs 6 Point Load Location lbs Shipping Operating X Y...

Страница 9: ...w Dry Bulb Economizer Large Footprint Short 79 Horizontal Flow Dry Bulb Economizer Large Footprint Tall 82 Power Exhaust Vert Flow Large Footprint 75 Power Exhaust Horiz Flow Large Footprint 80 Hail G...

Страница 10: ...5834853 YIM B 0320 10 Johnson Controls Ducted Systems Figure 10 ZZE07 08 Unit Dimension...

Страница 11: ...5834853 YIM B 0320 Johnson Controls Ducted Systems 11 Figure 11 ZZ09 12 Unit Dimensions...

Страница 12: ...5834853 YIM B 0320 12 Johnson Controls Ducted Systems Figure 12 ZZ14 Unit Dimensions...

Страница 13: ...hould not obscure condenser air discharge outlet 2 Units without economizer or power exhaust 3 Units equipped with an Economizer or Power Exhaust Flue products must not be discharged within 10 Feet of...

Страница 14: ...as 1TB0403 1TB0404 Thru the base electrical and gas 26 000 X 81 746 84 000 O D O D 53 500 53 496 11 417 6 043 24 813 4 173 34 313 I D 50 000 78 250 I D 40 188 15 469 3 000 15 813 31 531 81 750 O D R E...

Страница 15: ...g for all other models no other changes are necessary For side duct application remove the side duct covers and install over the bottom duct openings The panels removed from the side duct connections...

Страница 16: ...ty of the unit and result in frosted coils or safety shutdown Refer to physical data tables for the number and size of filters needed for the unit The unit should not be operated without filters prope...

Страница 17: ...e to internal components if drilling holes for disconnect mounting When connecting electrical power and control wiring to the unit water proof connectors must be used so that water or moisture cannot...

Страница 18: ...of R RC or RH 5 5 OCC is an output from the thermostat to indicate the Occupied on X is an input to the thermostat to display Error Status condi ons 3 W2 Y1 G OCC Y2 X R SD 24 C W1 2 24V C 24 VAC Cla...

Страница 19: ...20 3 25 25 19 79 20 8 25 25 19 80 10646 6 1 7 2 20 3 25 25 19 79 20 8 25 25 19 80 11146 11 5 1 13 8 19 9 20 20 11 79 20 4 25 25 19 80 11446 14 1 16 8 23 6 25 25 22 79 24 1 25 25 19 80 09 8 5 208 3 60...

Страница 20: ...1 35 35 29 180 12846 27 8 1 33 4 46 9 50 50 43 178 48 1 50 50 44 180 13346 33 1 39 7 54 8 60 60 50 178 56 60 60 52 180 14246 41 7 2 50 2 67 9 70 70 62 178 69 1 70 70 64 180 1 Minimum Circuit Ampacity...

Страница 21: ...30 27 153 10646 6 1 7 2 25 9 30 30 27 128 26 4 30 30 27 153 11146 11 5 1 13 8 28 5 30 30 27 128 29 0 30 30 27 153 11446 14 1 16 8 32 2 35 50 31 158 32 7 35 50 32 163 09 8 5 208 3 60 14 5 98 23 14 5 9...

Страница 22: ...30 180 33 8 35 35 31 182 12846 27 8 1 33 4 49 6 50 50 46 180 50 8 60 60 47 182 13346 33 1 39 7 57 4 60 60 53 180 58 7 60 60 54 182 14246 41 7 2 50 2 70 6 80 80 65 180 71 8 80 80 66 182 1 Minimum Circ...

Страница 23: ...25 25 23 97 10646 6 1 7 2 21 1 25 25 20 94 21 6 25 25 23 97 11146 11 5 1 13 8 20 7 25 25 20 94 21 2 25 25 23 97 11446 14 1 16 8 24 4 25 25 20 94 24 9 25 25 23 97 09 8 5 208 3 60 14 5 98 23 14 5 98 23...

Страница 24: ...9 35 35 29 186 12846 27 8 1 33 4 47 6 50 50 44 184 48 9 50 50 45 186 13346 33 1 39 7 55 5 60 60 51 184 56 8 60 60 52 186 14246 41 7 2 50 2 68 6 70 70 63 184 69 9 70 70 64 186 1 Minimum Circuit Ampacit...

Страница 25: ...30 26 97 10646 6 1 7 2 26 7 30 30 26 96 27 2 30 30 26 97 11146 11 5 1 13 8 29 3 30 30 26 96 29 8 30 30 26 97 11446 14 1 16 8 33 0 35 35 31 127 33 5 35 35 31 127 09 8 5 208 3 60 14 5 98 23 14 5 98 23...

Страница 26: ...31 186 34 6 35 35 32 188 12846 27 8 1 33 4 50 3 60 60 46 186 51 6 60 60 47 188 13346 33 1 39 7 58 2 60 60 54 186 59 4 60 60 55 188 14246 41 7 2 50 2 71 3 80 80 66 186 72 6 80 80 67 188 1 Minimum Circu...

Страница 27: ...25 25 22 102 10646 6 1 7 2 22 5 25 25 21 101 23 0 25 25 22 102 11146 11 5 1 13 8 22 1 25 25 21 101 22 6 25 25 22 102 11446 14 1 16 8 25 8 30 30 25 101 26 3 30 30 25 102 09 8 5 208 3 60 14 5 98 23 14...

Страница 28: ...194 34 4 35 35 32 196 12846 27 8 1 33 4 50 1 60 60 46 194 51 4 60 60 47 196 13346 33 1 39 7 58 60 60 53 194 59 3 60 60 55 196 14246 41 7 2 50 2 71 1 80 80 65 194 72 4 80 80 67 196 1 Minimum Circuit A...

Страница 29: ...104 10646 6 1 7 2 28 1 30 30 27 103 28 6 30 30 24 104 11146 11 5 1 13 8 30 7 35 35 28 104 31 2 35 35 28 104 11446 14 1 16 8 34 4 35 35 28 104 34 9 35 35 28 104 09 8 5 208 3 60 14 5 98 23 14 5 98 23 2...

Страница 30: ...0 40 33 196 37 1 40 40 34 199 12846 27 8 1 33 4 52 8 60 60 49 196 54 1 60 60 50 199 13346 33 1 39 7 60 7 70 70 56 196 61 9 70 70 57 199 14246 41 7 2 50 2 73 8 80 80 68 196 75 1 80 80 69 199 1 Minimum...

Страница 31: ...diameter in MM 79 20 Circuitry Type 2 pass Microchannel EVAPORATOR COIL DATA Face area Sq Ft 7 3 Rows 4 Fins per inch 15 Tube diameter 0 375 Circuitry Type Intertwined Refrigerant control TXV CONDENSE...

Страница 32: ...er in MM 79 20 Circuit Type 2 pass Microchannel EVAPORATOR COIL DATA Face area Sq Ft 7 3 Rows 4 Fins per inch 15 Tube diameter 0 375 Circuit Type Intertwined Refrigerant control TXV CONDENSER FAN DATA...

Страница 33: ...meter in MM 1 25 Circuitry Type 2 pass Microchannel EVAPORATOR COIL DATA Face area Sq Ft 11 1 Rows 3 Fins per inch 15 Tube diameter 0 375 Circuitry Type Intertwined Refrigerant control Orifice CONDENS...

Страница 34: ...eter in MM 1 25 Circuitry Type 2 pass Microchannel EVAPORATOR COIL DATA Face area Sq Ft 11 1 Rows 4 Fins per inch 15 Tube diameter 0 375 Circuitry Type Intertwined Refrigerant control Orifice CONDENSE...

Страница 35: ...eter in MM 1 26 32 Circuitry Type 2 pass Microchannel EVAPORATOR COIL DATA Face area Sq Ft 11 1 Rows 4 Fins per inch 15 Tube diameter 0 375 Circuitry Type Intertwined Refrigerant control TXV CONDENSER...

Страница 36: ...operly phased at the factory Check for proper blower rotation If the blower rotates in the wrong direction at start up the electrical connection to the unit is misphased Change the phasing of the Fiel...

Страница 37: ...will be generated and less power will be required than a similar application at sea level Air density correction factors are shown in Table 11 and Figure 21 Belt Tightening Slots 1 4 X 1 2 Span Lengt...

Страница 38: ...ssure given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 4 832 1 68 Enter the Supply Air Blower Perfo...

Страница 39: ...PM BHP RPM BHP 2250 577 0 50 636 0 68 693 0 86 749 1 03 803 1 21 856 1 39 908 1 57 959 1 74 1009 1 91 1059 2 07 2400 591 0 59 650 0 77 707 0 95 763 1 13 817 1 31 870 1 48 922 1 66 973 1 83 1023 2 00 1...

Страница 40: ...1 42 1200 1 56 1253 1 69 1306 1 82 1357 1 96 1407 2 09 1457 2 22 2600 1015 1 29 1076 1 42 1135 1 55 1192 1 68 1247 1 81 1301 1 94 1353 2 07 1404 2 21 1455 2 34 1504 2 48 2800 1070 1 59 1131 1 71 1190...

Страница 41: ...tatic Option with Motor rated at 5 25 hp Exceeds recommended Blower speed ZZ14 12 5 Ton Side Duct CFM Available External Static 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP...

Страница 42: ...080 1 33 1138 1 48 1196 1 61 1254 1 74 1311 1 87 1368 2 00 1422 2 14 1473 2 30 1522 2 49 2600 1080 1 41 1137 1 58 1194 1 73 1253 1 87 1311 1 99 1368 2 12 1424 2 25 1479 2 39 1530 2 56 1579 2 75 2800 1...

Страница 43: ...2 Standard Static Option with Motor rated at 2 4 hp Medium Static Option with Motor rated at 3 7 hp High Static Option with Motor rated at 5 25 hp ZX14 12 5 Ton Bottom Duct CFM Available External Stat...

Страница 44: ...56 953 997 1041 1085 1130 1174 N A Indoor Blower Specifications Model Size Tons Airflow Option Motor Motor Sheave Blower Sheave Belt Phase HP RPM Eff SF Frame Datum Dia in Bore in Model Datum Dia in B...

Страница 45: ...ven small changes in blower speed can result in substantial changes in static pressure and BHP BHP and AMP draw of the blower motor will increase by the cube of the blower speed Static pressure will i...

Страница 46: ...s greater for 100 outdoor air than for 100 return air If the resistance of the return air duct is less than 0 25 IWG the unit will deliver less CFM during full economizer operation Table 16 Additional...

Страница 47: ...e also effective for economizer free cooling supply air temperature reset when the ClgStgs parameter is set for 1 or more G Continuous indoor blower request 24 VAC input switched from R OCC Occupancy...

Страница 48: ...erminate temporary occupancy COM Common for ST and SSO inputs Negative of VDC circuit for ST and SSO inputs SSO Space Sensor Offset input from 0 to 20K potentiometer Positive of VDC circuit 3 625 VDC...

Страница 49: ...hot return from Air Proving Switch When this optional input is enabled the air proving switch must close within 30 seconds of initiation of indoor blower operation and not open for greater than 10 se...

Страница 50: ...ntilation cooling reheat or heat pump heating demands C2 24 VAC hot output for compressor 2 Not effective for one stage compressor UCBs If demand is present and permissions allow compressor 2 operatio...

Страница 51: ...f the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the J8 6 pin phone jack connecto...

Страница 52: ...P EOL Green End Of Line indicator Lit indicates the EOL switch is selected ON FC BUS Green FC bus communication transmission indicator Lit flickering indicates outgoing UCB FC bus communication is cur...

Страница 53: ...ccupied One Stage of Cool Command Economizer Sequences Several functions can drive the economizer including minimum position free cooling economizer loading and minimum outdoor air supply Economizer M...

Страница 54: ...tput returns to 100 Once a compressor output is turned ON the economizer dampers continue to modulate to control the supply air temperature to the Economizer Setpoint At no time will a compressor outp...

Страница 55: ...mistor MAT parameter reports input status F C 3 65 VDC reading MAT to COM with open circuit Read only use in current control revision IN1 MAT LEDs at left on upper edge of economizer board POWER POWER...

Страница 56: ...power exhaust actuator and economizer actuator Connects through circuit trace to 24V IN pin HOT ECON 2 10 VDC output for the Economizer actuator Econ parameter reports output status 0 100 Used to posi...

Страница 57: ...atus 0 5000ppm Used for demand ventilation functions if the NetIAQ parameter indicates Unrel C COM 24 VAC common 0 10 VDC negative for the indoor air quality sensor Connects through circuit trace to 2...

Страница 58: ...tions 1 Turn unit electrical power on NOTE Prior to each cooling season the crankcase heaters where equipment must be energized at least 10 hours before the system is put into operation 2 Set the room...

Страница 59: ...y air blower motor until the high temperature limit has reset Caution should be used at all times as the supply air blower may energize regardless of the room thermostat fan switch position Table 19 Z...

Страница 60: ...374 95 18 20 0 95 147 53 420 106 17 21 6 400 Cfm Ton 75 62 75 125 43 312 86 21 17 7 85 130 48 361 97 20 19 4 95 134 52 410 108 19 21 1 Table 21 ZZ09 Charging Table System 1 Air Flow Indoor Db Wb Outdo...

Страница 61: ...5 95 143 66 387 99 19 10 4 400 Cfm Ton 75 62 75 126 64 292 79 19 8 7 85 131 60 335 89 19 9 5 95 135 56 377 98 19 10 3 Table 23 ZZ12 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suction P...

Страница 62: ...0 7 95 151 74 401 104 19 11 8 400 Cfm Ton 75 62 75 132 70 292 82 20 9 3 85 136 70 339 93 20 10 4 95 140 69 386 105 19 11 5 Table 25 ZZ14 Charging Table System 1 Air Flow Indoor Db Wb Outdoor DB Suctio...

Страница 63: ...ence of Operation Overview LIT 12011950 Table 26 ZZ14 Charging Table System 2 Air Flow Indoor Db Wb Outdoor DB Suction P Suction Temp Liquid P Liquid Temp Delta T Db Compr amps 300 Cfm Ton 80 62 75 13...

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