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FORM 201.19-CL1 (309)

8

 

JOHNSON CONTROLS

The subcooling temperature of each system should be 

calculated by recording the temperature of the liquid 

line at the outlet of the condenser and subtracting it 

from the recorded liquid line pressure at the liquid stop 

valve, converted to temperature from the temperature/

pressure chart.

Example:

 

Liquid line pressure =

 

202 PSIG converted to 

102°F  (39°C)

 

minus liquid line temp.  - 87°F  (31°C)

 

SUBCOOLING = 

 15°F    (8.3°C)

The subcooling should be adjusted to 12-15°F (6.7 - 
8.3°C).

  1.  Record the liquid line pressure and its corre-

sponding temperature, liquid line temperature 

and subcooling below:

 

SYS 1 

SYS 2

  Liq Line Press  = 

PSIG  (kPa)

 

Temp  = 

°F 

(°C)

  Liq Line Temp  = 

°F 

(°C)

 

Subcooling  =  

°F 

(°C)

If equipped with an economizer, the 

economizer  will  provide  approxi-

mately an additional 20ºF (11.1ºC) 

subcooling at the expansion valve in 

ambients above 90ºF (32ºC).  Below 

90ºF (32ºC), the economizer will not 

provide additional subcooling.

After  the  subcooling  is  set,  the  suction  superheat 

should be checked. The superheat should be checked 

only after steady state operation of the chiller has been 

established, the leaving water temperature has been 

pulled down to the required leaving water temperature, 

and the unit is running in a fully loaded condition. 

Correct superheat setting for a system is 10 - 12°F 

(6 - 7°C).

The superheat is calculated as the difference between the 

actual temperature of the returned refrigerant gas in the 

suction line entering the compressor and the tempera-

ture corresponding to the suction pressure as shown in 

a standard pressure/temperature chart.

Example:
 

Suction Temp = 

46°F  (8°C)

 

minus Suction Press

 

60 PSIG converted 

 

to Temp   - 34°F  (1°C)

 

 

12°F  (7°C)

The suction temperature should be taken 6" (13 mm) 

before the compressor suction service valve, and the 

suction  pressure  is  taken  at  the  compressor  suction 

service valve.

The EEV is non-adjustable.  Superheat 

setpoint  is  programmable  from  the 

keypad.

  2.  Record the suction temperature, suction pressure, 

suction pressure converted to temperature, and 

superheat of each system below:

 

SYS 1 

SYS 2

 

Suction Press  = 

PSIG  (kPa)

 

Suction Temp  = 

°F 

(°C)

  Suction Press

 

Converted

 

to Temp  = 

°F 

(°C)

 

Superheat  =  

°F 

(°C)

Содержание YORK YCAS0098-0208

Страница 1: ...rating charge Reference the Technical Data Section in the IOM Valves Open each compressor suction economizer and dis charge valve fully counter clockwise then close one turn of the stem to ensure operating pressure is fed to the pressure transducers Open the liquid line service valve fully and ensure the oil return line ball valve is open in each system Compressor Oil To add oil to a circuit conne...

Страница 2: ... above 96 F 36 C the compressor heaters must be on for at least 8 hours before start up to ensure all refrigerant liquid is driven out of the compressor If the ambient temperature is below 86 F 30 C then allow 24 hours Water System Verify that the chilled liquid system has been installed correctly and has been commissioned with the correct direction of water flow through the evaporator The inlet s...

Страница 3: ...position Start up Remove the locking device from the unit Auto OFF switch which prevents unauthorized starting of the unit before commissioning Press the Status key then turn the unit switch to the 1 position to start the unit there may be a few seconds delay before the first compressor starts because of the anti recycle timer Be ready when each compressor starts to switch the unit OFF immedi atel...

Страница 4: ...line temperature on the copper line beside the main liquid line service valve Measure liquid pressure at the liquid line service valve Sub cooling should be 12 F to 15 F 6 7 C to 8 3 C No bubbles should show in the sight glass If subcooling is out of range add or remove refrigerant as required Do not overcharge the unit The liquid flow to the main evaporator TXV is subcooled further by the economi...

Страница 5: ...delivery tubing With the bottom suction end of the pump submerged in oil to avoid entrance of air operate the pump until oil drips from the flare nut joint allowing the air to be expelled and tighten the flare nut Open the oil charging valve on the oil separator and pump in oil until it reaches the proper level as described above In actual operation due to splashing an oil level may be seen in bot...

Страница 6: ...lve electronic should always be selected when an EEV is installed Verify the selections by pressing the OPTIONS Key on the control panel Check them off in the chart above Damage to the chiller could result if switches are improperly pro grammed 5 Program the required operating values into the micro for cut outs safeties etc and record them in the chart below Record programmed values in the chart b...

Страница 7: ...scharge condensing pressure can be found in the refriger ant temperature pressure chart use entering air temperature 30 F 17 C for normal condens ing temperature b The temperature of the liquid refrigerant out of the condenser should be not be more than 15 F 8 C less than the condensing temperature The temperature corresponding to the condensing pressure from the refrigerant temperature pres sure ...

Страница 8: ...on superheat should be checked The superheat should be checked only after steady state operation of the chiller has been established the leaving water temperature has been pulled down to the required leaving water temperature and the unit is running in a fully loaded condition Correct superheat setting for a system is 10 12 F 6 7 C The superheat is calculated as the difference between the actual t...

Страница 9: ...mately 15 minutes between adjustments for the system and the thermal expansion valve to respond and settle out Assure that superheat is set between 10 12 F 6 7 C 1 Record the motor gas temperature economizer pressure economizer pressure converted to temperature and economizer superheat below SYS 1 SYS 2 Economizer Press PSIG kPa Economizer Temp F C Economizer Press Converted to Temp F C Superheat ...

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