background image

356485-UIM-G-1211

12

Johnson Controls Unitary Products

SECTION V: ELECTRICAL POWER

ELECTRICAL POWER CONNECTIONS

Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation for 63°F (35°C) rise
wire when installed in accordance with instructions. Refer to Table 6 in
these instructions for specific furnace electrical data.

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.

SUPPLY VOLTAGE CONNECTIONS

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram in this instruction.

2.

Remove the screws retaining the wiring box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be 3 wires, a Black Wire, a White Wire. Connect
the power supply as shown on the unit-wiring label on the inside of
the blower compartment door or the wiring schematic in this sec-
tion. The black furnace lead must be connected to the L1 (hot)
wire from the power supply. The white furnace screw must be con-
nected to neutral. Connect the power supply ground to the green
screw (equipment ground) An alternate wiring method is to use a
field provided 2” (5.1 cm) x 4” (10.2 cm) box and cover on the out-
side of the furnace. Route the furnace leads into the box using a
protective bushing where the wires pass through the furnace
panel. After making the wiring connections replace the wiring box
cover and screws. Refer to Figure 16.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 16

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figures 17 or 18. Electronic
thermostats may require the common wire to be connected. Apply
strain relief to thermostat wires passing through cabinet. If air condition-
ing equipment is installed, use thermostat wiring to connect the Y and C
terminals on the furnace control board to the proper wires on the con-
densing unit (unit outside). 

The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

Use copper conductors only.

Table 6: 

Ratings & Physical / Electrical Data

Input

Output

Nominal

Airflow

AFU

E

Air Temp. 

Rise

Max. 

Outlet

Air Temp

Blower

Blower 

Size

Max 

Over-Current 

Protect

Total 

Unit

Amps

Min. wire Size 

(awg) @ 75 ft 

one way

MB

H

kW

MB

H

kW

CFM

m

3

/

min

°F

°C

°F

°C

HP

Amp

s

40

11.7

32

9.4

800

22.7

80.0

25-55

14-31

155

68.3

1/5

2.1

9 x 8

10

4.5

14

60

17.6

48

14.1

1000

28.3

80.0

25-55

14-31

155

68.3

1/3

3.8

9 x 8

10

6.0

14

60

17.6

48

14.1

1200

34.0

80.0

30-60

17-33

170

76.7

1/3

4.8

11 x 8

10

7.0

14

80

23.5

64

18.8

1200

34.0

80.0

35-65

19-36

165

73.9

1/3

4.8

11 x 8

10

7.5

14

80

23.5

64

18.8

1600

45.3

80.0

25-55

14-31

155

68.3

1/2

7.5

11 x 10

15

10.0

14

80

23.5

64

18.8

2200

62.3

80.0

25-55

14-31

155

68.3

1

14.5

11 x 11

20

16.0

12

100

29.3

80

23.4

1200

34.0

80.0

40-70

22-39

170

76.7

1/3

4.8

9 x 8

10

7.5

14

100

29.3

80

23.4

1600

45.3

80.0

35-65

19-36

165

73.9

1/2

7.5

11 x 10

15

10.0

14

100

29.3

80

23.4

2000

56.6

80.0

25-55

14-31

155

68.3

1

14.5

11 x 11

20

17.0

12

120

33.7

96

26.9

1600

45.3

80.0

40-70

22-39

170

76.7

1/2

7.5

11 x 10

15

10.0

14

120

33.7

96

26.9

2000

56.6

80.0

30-60

17-33

160

71.1

1

14.5

11 x 11

20

17.0

12

130

38.1

104

30.5

2000

56.6

80.0

35-65

19-36

165

73.9

1

14.5

11 x 11

20

17.0

12

 FIGURE 16:  

Electrical Wiring

Electrical Entry

Junction
Box

L1-Hot

Neutral

Connect ground
lead to screw

BLK

WHT

The power connection leads and wiring box may be relocated to the
left side of the furnace. Remove the screws and cut wire tie holding
excess wiring. Reposition on the left side of the furnace and fasten
using holes provided.

Set the heat anticipator in the room thermostat to 0.4 amps. Setting
it lower will cause short cycles. Setting it higher will cause the room
temperature to exceed the set points.

Some electronic thermostats do not have adjustable heat anticipa-
tors. They should be set to six cycles per hour. Follow the thermo-
stat manufacturer's instructions.

Содержание GG8S*MP

Страница 1: ...Position without filter Bottom Return 24 Blower Performance CFM Any Position without filter Left Side Return 25 These high efficiency compact units employ induced combustion reli able hot surface ign...

Страница 2: ...binet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use th...

Страница 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Страница 4: ...noxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a batter...

Страница 5: ...otated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4...

Страница 6: ...CE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a 45 transition to allow proper...

Страница 7: ...will be necessary to seal the edges of the bottom panel to the casing using tape or other appropriate gasket material to prevent air leakage BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applica...

Страница 8: ...one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Mai...

Страница 9: ...M m3 min Cabinet Size Cabinet Dimensions Inches Approximate Operating Weights A A cm B B cm C C cm Lbs 40 11 7 800 22 7 A 14 1 2 36 8 13 3 8 34 0 10 3 26 2 89 60 17 6 1000 28 3 A 14 1 2 36 8 13 3 8 34...

Страница 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 15 FIGURE 13 Side Return Cuto...

Страница 11: ...ne LP gas must have the LoNOx screens removed prior to installation and operation See propane instructions Table 5 Nominal Manifold Pressure Manifold Pressures in wc Manifold Pressures kpa Altitude fe...

Страница 12: ...ct the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 17 or 18 Electronic thermostats may require the common wire to b...

Страница 13: ...ressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C...

Страница 14: ...S HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Par...

Страница 15: ...he furnace that operates on W2 will be supplying cold air in the Heating mode to the occupied spaces unless W2 is energized GAS PIPING Furnace gas supplies must be provided as specified with these ins...

Страница 16: ...scribed below 2 Connect a wire from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it en...

Страница 17: ...ney must extend at least 5 ft 1 5 m above the highest equipment draft hood or flue collar FAN ASSISTED COMBUSTION SYSTEM This appliance is equipped with an integral mechanical means to either draw pro...

Страница 18: ...must be given consideration in calculating free area If the free area of a specific louver or grille is not known Refer to Table 7 to estimate free area Ventilated Combustion Air The ventilated attic...

Страница 19: ...simply slide the NOx screens out of the heat exchanger tubes and discard the screens 8 Replace all components in reverse order Reconnect all wiring CARBON MONOXIDE POISONING HAZARD Failure to follow t...

Страница 20: ...ilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cubic feet dial provides a more accurate mea sur...

Страница 21: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 23...

Страница 22: ...n and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the mani...

Страница 23: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 24: ...638 2540 2448 2339 2224 2111 1974 1831 Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575 Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241 Low 1396 1375 1348 1325 1263 1200 1150...

Страница 25: ...ow 1126 1115 1095 1049 1027 996 957 929 840 742 080C22 High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 Medium Low 1670 1667 1647 16...

Страница 26: ...ion occurs and the flame sensor begins its sensing function The blower motor will energize 30 seconds after the gas valve opens if a flame is detected Normal furnace operation will continue until the...

Страница 27: ...ed Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES T...

Страница 28: ...ill flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION X REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DR...

Страница 29: ...lower motor speed connections shown are typical but may vary by model and application LEGENDE DS Commutateur de porte MOT Moteur soufflerie TST Thermostat ROS Commutateur de roulement IDM D induct mot...

Страница 30: ...ge without notice Published in U S A 356485 UIM G 1211 Copyright 2011 by Johnson Controls Inc All rights reserved Supersedes 356485 UIM F 0910 Johnson Controls Unitary Products 5005 York Drive Norman...

Отзывы: