Johnson Controls CSV060B-240B Скачать руководство пользователя страница 10

FORM 145.15-IOM7 (412) 

 

 

10

 

 

JOHNSON CONTROLS

 

DUCTWORK  

 
When installing ductwork, adhere to local Codes and 
sensible practice. Minimize duct runs and avoid abrupt 
changes in direction where possible. Allow ample 
access space for servicing of the coils and changing 
of filters. Perform regular maintenance on ducts to 
increase unit life, maintain efficient operation, and 
reduce accumulation of explosive dust. Refer to 
blower performance charts, and engineer duct runs 
and accessory pressure drop so as not to exceed 
maximum external static values.  
 
Canvas or other types of flexible collars are 
recommended for connecting the air ducts to the unit. 
The supply air duct collar can be connected directly to 
the blower outlet flanges. Return air may be ducted to 
the unit, or drawn directly from the conditioned space 
(with optional return air grille).  If a ducted return is 
desired, duct connection flanges may be secured 
directly to the air intake opening –  filters are 
accessible from the right hand side. 
  
 

The Manufacturer will not accept any 
liability resulting from incorrect instal-
lation of this equipment. Follow instal-
lation instructions carefully. 

 
 
 

EVAPORATOR BLOWER DISCHARGE 
CONVERSION  

 
All models can be field converted to the alternate 
evaporator discharge orientation, as indicated on the 
unit dimensional drawings. All models are shipped 
with vertical fan discharge as standard.  
 
The removable upper fan module that can be rotated 
180

°

 

for top rear discharge applications (see below). In 

addition, the blower outlet panel may be interchanged 
with the front panel of the fan module. Interchanging 
these two panels allows horizontal fan discharge to 
either front or rear of the unit. 
 
Procedure for converting the fan discharge from 
vertical to horizontal is similar on all models, single fan 
or dual fan.  
 

Remove blower drive belt on all models with base 
mounted motors. Remove the complete fan motor 
and drive on models with blower mounted motor 
assemblies. 

 

Remove the panel attachment screws on the 
alternate location access panel (front blower 
module panel).  The front roof support angle must 
be removed to allow access to the front panel. 
Remove the panel and set aside.  

 
 

Remove the panel attachments screws on the 
blower outlet mounting panel. Do not remove 
fasteners securing blowers to panel! The blowers 
are to remain attached to the mounting panel at all 
times.  

 

Carefully remove the blower panel assembly from 
the evaporator cabinet. Do not allow blower 
housings to contact the evaporator coil during the 
removal. On some models, the housing(s) will 
have to be "rotated" to exit through the panel 
opening.  

 

Interchange the blower panel assembly with the 
position of the alternate access panel. Exercise 
care in locating the panel. Do not allow blower 
housings to contact the evaporator coil. Install the 
attachment screws and tighten securely.  

 

Install the blank access panel into the remaining 
evaporator opening. Fasten securely.  

 

Relocate the evaporator fan drive motor to the 
alternate location.  

 

Install and adjust drive belts to appropriate 
tension. Test run blower and observe operation 
for unusual sounds or vibration. 

 
In order to utilize the ‘rear vertical’ or ‘rear horizontal’ 
discharge, the upper fan module must be rotated.  
 

Disconnect power wiring at motor terminal box.  

 

DISCONNECT AND LOCK OUT 
POWER WHEN SERVICING UNIT. 
FAILURE TO DO SO MAY RESULT IN 
PERSONAL INJURY OR DEATH DUE 
TO ELECTRICAL SHOCK.  
 
 

 

Remove corner connecting brackets which secure 
the blower module to the lower evaporator unit. 

 

Carefully lift the blower module, and rotate 180

0

Reposition the blower module on top of the 
evaporator/compressor unit. Reinstall the corner 
connecting brackets.  

 
Connect new power wire leads, from the evaporator 
motor contactor in the electrical box to the motor 
terminal box. Ensure wires are routed clear of any 
moving components. Secure the wiring so that it does 
not contact the evaporator coil. 

 

 

Содержание CSV060B-240B

Страница 1: ...Model CSV Vertical R 410A Supersedes 145 15 IOM7 312 Air Conditioning Units Form 145 15 IOM7 412 MODEL CSV060B 240B VERTICAL R 410A WATER COOLED AIR CONDITIONING UNITS INSTALLATION INSTRUCTIONS B Style ...

Страница 2: ...It is essential that prior to performing any task on this equipment this individual shall have read and understood this document and any referenced materials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to areas o...

Страница 3: ...erify with the owner whether the equipment has been modified and if current literature is available TABLE OF CONTENTS Safety Symbols 2 Changeability of This Document 3 General Information 4 Installation Pre Installation Inspection of Equipment 4 Rigging 4 Installation Site 4 Unit Mounting 5 Separation of Unit Evaporator Condenser 5 Water Piping 5 Dimensional Data 6 Ductwork 10 Blower Discharge Con...

Страница 4: ... of Lading and report to carrier and factory immediately Shipping and handling damages are not warranty items RIGGING PRIOR TO MOUNTING UNIT CHECK INDIVIDUAL UNIT WEIGHTS PAGE 10 AND VERIFY LIFTING CAPACITY OF LIFTING EQUIPMENT EXCEEDS WEIGHT OF UNITS BY SAFE MARGINS FAILURE TO DO SO MAY RESULT IN UNIT DAMAGE PERSONAL INJURY OR EVEN DEATH To ensure safe installation of the unit when ceiling mount ...

Страница 5: ...ets at all four corners on the evaporator condenser separation joint Note that one bracket intended for use at the corner with the drain fitting has a short leg Use appropriate tubing couplings and splice previously cut refrigerant lines Pressure test refrigerant circuits with dry nitrogen 500 psig Evacuate each circuit to at least 350 microns If gauge pressure rises above 500 microns in one minut...

Страница 6: ...FORM 145 15 IOM7 412 6 JOHNSON CONTROLS CSV060 DIMENSIONAL DATA ...

Страница 7: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 7 CSV096 120 DIMENSIONAL DATA ...

Страница 8: ...FORM 145 15 IOM7 412 8 JOHNSON CONTROLS CSV180 DIMENSIONAL DATA ...

Страница 9: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 9 CSV240 DIMENSIONAL DATA ...

Страница 10: ...ase mounted motors Remove the complete fan motor and drive on models with blower mounted motor assemblies Remove the panel attachment screws on the alternate location access panel front blower module panel The front roof support angle must be removed to allow access to the front panel Remove the panel and set aside Remove the panel attachments screws on the blower outlet mounting panel Do not remo...

Страница 11: ...NECTED FAILURE TO DO SO MAY RESULT IN PERSONAL IN JURY OR DEATH DUE TO ELECTRICAL SHOCK Provide individual power disconnects for each unit Install a secure ground to the bonding lug located in the electrical control panel If canvas flexible joints are used on ductwork install a ground wire to the ductwork as well All wiring must comply with applicable local and national codes NEC Type and location...

Страница 12: ...FORM 145 15 IOM7 412 12 JOHNSON CONTROLS TYPICAL WIRING SCHEMATIC ...

Страница 13: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 13 ...

Страница 14: ...FORM 145 15 IOM7 412 14 JOHNSON CONTROLS ...

Страница 15: ...FORM 145 15 IOM7 412 JOHNSON CONTROLS 15 ...

Страница 16: ... 30 1 225 0 5 00 14 0 81 73 110 CSV240B4 460 3 60 2 16 7 114 0 5 00 6 6 44 18 60 CSV240B5 575 3 60 2 12 2 80 0 5 00 5 3 32 75 40 ELECTRICAL DATA OVERSIZED EVAPORATOR MOTOR MODEL VOLTAGE COMPRESSOR EVAPORATOR FAN MIN CCT AMPACITY MAX FUSE CCT BKR AMP QTY RLA LRA HP FLA CSV060B2 208 230 3 60 1 16 0 110 0 1 50 4 5 24 50 40 CSV060B4 460 3 60 1 7 8 52 0 1 50 2 2 11 95 15 CSV060B5 575 3 60 1 5 7 38 9 1 ...

Страница 17: ...90 1 29 950 1 50 1010 1 72 1048 1 92 3200 599 0 62 675 0 79 745 0 98 815 1 18 875 1 38 927 1 58 985 1 78 1037 1 99 3600 661 0 86 730 1 03 795 1 23 853 1 43 915 1 64 973 1 85 4000 712 1 10 773 1 28 830 1 50 888 1 72 946 1 95 1 Blower performance includes evaporator coil and 2 filters 2 At higher evaporator airflows and wet bulb conditions condensate carry over may occur Decrease airflow downward as...

Страница 18: ...actory Drive 3 HP Optional Hi Static Drive 5 HP SUPPLY CFM 0 2 0 4 0 6 0 8 1 0 1 2 2 0 1 8 1 4 1 6 Field Supplied Low Static Drive SUPPLY AIR BLOWER PERFORMANCE RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 6400 705 1 96 760 2 22 812 2 48 862 2 72 910 3 02 956 3 28 1001 3 56 1043 3 84 1085 4 12 1125 4 42 7200 788 2 76 837 3 06 884 3 34 930 3 64 952 3 78 995 4 08 1...

Страница 19: ...7 CSV180B 724 925 3 184 90 2 3 4 4 4 1VP50X1 1 8 8 7 AK89H AX39 CSV240B 848 1064 5 184 90 2 4 7 5 9 1VP60X1 1 8 9 7 BK100H BX60 EVAPORATOR OVERSIZED BLOWER MOTOR AND DRIVE DATA Model Drive Range RPM Motor Adjustable Fixed Belts Motor Pulley Blower Pulley HP Frame Eff Pitch Dia Browning Pitch Dia Browning Rating Size Size in Part No in Part No CSV060B 897 1346 1 5 145 88 5 1 9 2 9 1VP34X7 8 3 9 AK4...

Страница 20: ...le motor pulley flange Remove external key on pulleys 4 in diameter and larger 3 Blower speed will increase when moveable flange is adjusted towards the fixed flange closed Blower speed will decrease when the moveable flange is adjusted away from the fixed flange opened Pulleys are adjustable only in half turn increments Do not open pulley more than five full turns for 4L and A belts or six full t...

Страница 21: ...ROP DATA 0 5 10 15 20 25 30 35 40 45 20 25 30 35 40 45 50 55 60 65 70 75 80 PRESSURE DROP FT H20 UNIT FLOW RATE GPM CSV240 CSV180 0 5 10 15 20 25 30 35 40 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 PRESSURE DROP FT H20 UNIT FLOW RATE GPM CSV120 CSV096 CSV060 ...

Страница 22: ... as substantially reduced current draw The Air Conditioning section of this equipment is charged with R 410A a hi pressure refrigerant Only qualified technicians using appropriately pressure rated test instruments should perform troubleshooting or service on this equipment Pressure Switch Settings All Models High Low Cut Out PSIG 600 50 Cut In PSIG 450 75 Refrigerant Charge LBS UNIT Circuit 1 Circ...

Страница 23: ...nergized After completing the specified fan on delay for cooling the microprocessor control will energize the blower motor Once the room t stat has been satisfied it will de energize Y1 If the compressor has satisfied its minimum run time the compressor and fan de energize Otherwise the unit operates the cooling system until the minimum run time for the compressor has been completed After the comp...

Страница 24: ...board will lock out the compressor turn off the fan and flash a fault code indicating a Condensate Overflow lock out SAFETY CONTROLS The microprocessor control monitors the following inputs 1 A High Pressure Switch on each compressor circuit to protect against excessive discharge pressures 2 A Low Pressure Switch on each compressor circuit to protect against loss of refrigerant charge 3 A Condensa...

Страница 25: ...ess Press the button once and it scans the bus then assigns itself the first available address starts at 2 It then flashes that address one time Pressing the button twice causes the control to flash the address FLASH CODES Description On Steady This is Control Failure 2 Flashes Control waiting ASCD Anti Short Cycle Delay 3 Flashes High Pressure Compressor 1 Lockout 4 Flashes High Pressure Compress...

Страница 26: ...ar service interval Clean blower wheel as needed Bearings are permanently sealed ball type and do not require lubrication Check bearings for any signs of wear movement between inner and outer races Ensure bearing locking collars are secure to the shaft and that collar locking screw is properly set Check that the blower wheel is tight on the shaft and that the hub set screws are properly torqued DR...

Страница 27: ...must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb moisture from the atmosphere Vac...

Страница 28: ...OM7 412 Subject to change without notice Printed in U S A Copyright 2012 by Unitary Products Group All rights reserved Form 145 15 IOM7 412 Engineered Systems P O Box 1592 York Products York PA PA Group 17405 17405 ...

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