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340968-XIM-A-0108

Johnson Controls Unitary Products

15

2.

Pressure Switch (PS)

 - If the draft motor should fail, the 

pressure switch prevents the ignition controls and gas 
valves from being energized.

3.

Flame Sensor

 - The flame sensor and controls are 

located per Proper Flame Adjustment, Figure 12. If an 
ignition control fails to detect a signal from the flame sen-
sor indicating the pilot flame is properly ignited, then the 
main gas valve will not open.

4.

Rollout Switch (RS)

 - This switch is located in the 

burner vestibule. In the event of a sustained main burner 
flame rollout, it shuts off the ignition control and closes 
the main gas valve.

NOTE:

The manual reset Rollout Switch (RS) must be reset
before allowing furnace operation. 

5.

Auxiliary Limit Switch (ALS)

 - This control is located 

inside the heat exchanger compartment and is set to 
open at 160°F. It is a manual reset switch. If ALS trips, 
then the primary limit (LS) has not functioned correctly. 
Replace the primary limit LS.

COOLING

When the thermostat calls for COOL, the thermostat termi-
nals G and Y are energized signaling the compressor and
outdoor fan to run.

With a call for Y, the circulating fan is energized at cooling
speed.

When the thermostat is satisfied, terminals G and Y are de-
energized, de-energizing the compressor and outdoor fan.

After a cool fan off delay timing of 30 seconds the circulating
fan is de-energized.

CIRCULATING FAN

When the thermostat calls for FAN, the thermostat terminal G
is energized signaling the circulating fan to run at the cool
speed.

If a call for COOL occurs, the circulating fan continues to run
at the cool speed.

If a call for HEAT occurs, the circulating fan switches to heat
speed after a 30 second delay.

When the thermostat ends the call for FAN, the thermostat
terminal G is de-energized, de-energizing the circulating fan.

START-UP

PRE-START CHECK LIST

Complete the following checks before starting the unit.

1.

Check the type of gas being supplied. Be sure that it is 
the same as listed on the unit nameplate.

2.

Make sure that the vent outlet air hoods has been prop-
erly installed.

OPERATING INSTRUCTIONS

1.

STOP! Read the information on the unit safety label.

2.

Set the thermostat to the OFF position.

3.

Turn off all electrical power to the unit.

4.

DO NOT try to light the burners by hand. This appliance 
is equipped with an ignition device which automatically 
lights the burners. 

5.

Remove the access panel.

6.

Turn the gas valve switch to the OFF position.

7.

Wait five (5) minutes to clear out any gas. If you then 
smell gas, STOP! Follow B in the information on the unit 
safety label. If you don't smell gas, go to the next step.

8.

Turn the gas valve switch to the ON position.

9.

Replace the control access panel.

10. Turn on all electric power to the unit.

11. Set the thermostat to the desired setting.

12. If the unit will not operate, follow the instructions To Turn 

Off Gas To Appliance and call your service technician or 
gas supplier.

TO TURN OFF GAS TO UNIT

1.

Set the thermostat to the OFF position.

TABLE 11: IGNITION CONTROL BOARD FLASH 

CODES

Flash Code

Description

Heart Beat

Normal Operation

2 Flashes

Pressure switch open with inducer on

3 Flashes

Pressure switch closed with inducer off

4 Flashes

Not Used

5 Flashes

Lockout from too many flame losses

6 Flashes

High temperature switch open

7 Flashes

Rollout switch open

8 Flashes

Flame present with gas off

9 Flashes

Gas valve stuck OFF or ON

10 Flashes

Flame sense circuit failure

Содержание AFFINITY 340968-XIM-A-0108

Страница 1: ...larify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if installation procedure is not handled properly CAUTION READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT INSTALLATION MANUAL SAVE THIS MANUAL AFFINITY SERIES SINGLE PACKAGED GAS ELECTRIC AIR COOLED AIR COND...

Страница 2: ...RAL GAS 17 CHECKING SUPPLY AIR CFM 18 TYPICAL WIRING DIAGRAM NOTES 23 LIST OF FIGURES Fig Pg 1 PRODUCT NOMENCLATURE 3 2 UNIT CENTER OF GRAVITY 5 3 TYPICAL FIELD CONTROL WIRING DIAGRAM 6 4 TYPICAL FIELD POWER WIRING DIAGRAM 6 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 8 6 FLUE VENT OUTLET AIR HOOD 9 7 UNIT DIMENSIONS FRONT 11 8 UNIT DIMENSIONS FRONT BOTTOM 12 9 UNIT DIMENSIONS BACK BOTTOM 12 10...

Страница 3: ...autho rized replacement parts APPROVALS Design certified by CGA and AGA listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in U S on wood flooring or Class A B C roof covering material 4 For installation on combustible material 5 For use with natural gas and or propane LP gas Not suitable for ...

Страница 4: ...angle iron frame providing adequate support under the compressor condenser section 5 Maintain level tolerance of unit to 1 8 maximum RIGGING OR HANDLING Care must be exercised when moving the unit Do not remove any packaging until the unit is near the place of installation Rig unit with slings placed under the unit Spreader bars of sufficient length should be used across the top of the unit Units ...

Страница 5: ...inst the curb FILTERS Single phase units are shipped without a filter and is the responsibility of the installer to secure a filter in the return air ductowrk or install a Filter Frame Kit 1FF0110 for the DNA018 thru DNA042 and 1FF0112 for the DNA048 and DNA060 Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreas...

Страница 6: ...r terminals during starting and running conditions are indicated on the unit Rating Plate and Table 8 The wiring entering the cabinet must be provided with mechanical strain relief A fused disconnect switch should be field provided for the unit If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical line must be sized p...

Страница 7: ...elow 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT MBH 2 OUTPUT MBH GAS RATE3 FT 3 HR NUMBER OF BURNERS TEMP RISE F AT FULL INPUT4 MIN MAX 1 1 2 2 2 1 2 3 3 1 2 TON 45 36 18 2 25 55 2 2 1 2 70 56 28 3 30 60 3 3 1 2 TON 70 56 28 3 25 55 4 5 TON 80 64 32 3 25 55 3 3 1 2 TON 90 72 36 4 30 60 4 5 TON 108 87 43 4 35 65 4 5 TON 135 108 54 5 45 75 1 Propane applications are acco...

Страница 8: ...l codes a manual shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 1 2 x 1 2 G A S C O C K 1 2 x 1 2 U N I O N A U T O M A T I C G A S V A L V E D R I P L E G 1 2 1 4 N P T TABLE 5 NATURAL GAS PIPE SIZING CHART1 1 Maximum capa...

Страница 9: ...d attached This hood must be installed to assure proper unit operation The hood must be fastened to the outside of the side gas control electrical compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stainless steel tubing is allowed by the authority having jurisdiction wrought iron or steel pipe must be installe...

Страница 10: ...URNER ORIFICE NO Drill Size 43 43 43 43 43 40 40 PROPANE BURNER ORIFICE NO Drill Size 55 55 55 55 55 53 53 GAS CONNECTION SIZE 1 2 NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI COMPRESSOR TYPE HERMETICALLY SEALED R RECIPROCATING S SCROLL R R R R R S S 1 See FILTERS on page 5 TABLE 8 ELECTRICAL DATA MODEL DNA POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BL...

Страница 11: ...N A I R I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 018 thru 042 33 1 2 18 1 4 048 and 060 41 1 2 23 1 8 TABLE ...

Страница 12: ... P P L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T FIGURE 9 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N ...

Страница 13: ...rge period before de energizing If the pressure switch is lost during an ignition trial period the control immediately de energizes spark and gas The control begins pressure switch proving before an inter purge and re ignition attempt PILOT FLAME STABILIZATION PERIOD The control board de energizes the spark output and waits for a 2 second flame stabilization period before energizing the main gas v...

Страница 14: ...t will be energized during an open rollout condition If the rollout switch closes the control shall remain locked out until power removed or W is removed Rollout switch lockout shall not reset automatically POWER INTERRUPTIONS Power interruptions of any duration shall not cause lockout or any operation requiring manual intervention FLAME PRESENT WITH GAS OFF If flame is sensed for longer than 4 0 ...

Страница 15: ...all for HEAT occurs the circulating fan switches to heat speed after a 30 second delay When the thermostat ends the call for FAN the thermostat terminal G is de energized de energizing the circulating fan START UP PRE START CHECK LIST Complete the following checks before starting the unit 1 Check the type of gas being supplied Be sure that it is the same as listed on the unit nameplate 2 Make sure...

Страница 16: ...ting screw on the automatic gas valve Refer to Figure 10 Adjust as follows 1 Remove the cap from the valve body See Figure 10 for location 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for natural gas fur naces is 3 5 IWG The correct manifold pressure for propane LP is 10...

Страница 17: ...rature rise decrease the blower CFM to increase the rise DIRECT DRIVE BLOWER All units have direct drive multi speed blower motors Refer to the unit wiring diagram and connect the blower motor for the desired motor speed CHECKING GAS INPUT NATURAL GAS 1 Turn off all other gas appliances connected to the gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand o...

Страница 18: ... inch plugs removed in Step 1 De energize the compressors before taking any test mea surements to ensure a dry indoor coil TABLE 12 GASE RATE CUBIC FEET PER HOUR1 1 EXAMPLE By actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this information locate 38 seconds in the first column of Table 12 Read across ...

Страница 19: ...ERHEAT AT COMPRESSOR SUCTION F AIRFLOW 400 CFM INDOOR WB TEMP F 55 57 59 61 63 65 67 69 71 73 75 65 17 1 19 5 21 9 24 4 26 8 29 3 31 7 32 7 33 7 34 6 35 6 70 13 6 16 2 18 8 21 5 24 1 26 8 29 4 30 6 31 8 33 1 34 3 75 10 1 12 9 15 7 18 6 21 4 24 3 27 1 28 6 30 0 31 5 32 9 80 6 6 9 6 12 7 15 7 18 7 21 8 24 8 26 5 28 2 29 9 31 6 85 6 3 9 6 12 8 16 0 19 3 22 5 24 4 26 4 28 3 30 2 90 6 8 9 9 13 0 16 1 1...

Страница 20: ... 4 32 1 32 8 33 5 34 2 75 7 8 11 5 15 2 18 8 22 5 26 2 29 8 30 7 31 6 32 6 33 5 80 8 8 12 7 16 6 20 5 24 4 28 2 29 4 30 5 31 6 32 7 85 6 1 10 2 14 3 18 4 22 6 26 7 28 0 29 3 30 6 32 0 90 7 3 11 5 15 7 19 9 24 1 25 9 27 7 29 5 31 3 95 8 6 13 0 17 3 21 6 23 8 26 1 28 3 30 6 100 6 9 10 7 14 5 18 3 21 2 24 0 26 9 29 7 105 5 1 8 4 11 8 15 1 18 5 22 0 25 4 28 9 110 6 2 9 0 11 8 15 9 19 9 24 0 28 0 115 6...

Страница 21: ...6 18 7 19 7 20 7 21 7 22 7 23 7 25 2 26 6 28 1 29 6 75 14 4 15 5 16 6 17 8 18 9 20 0 21 2 22 9 24 7 26 4 28 2 80 11 1 12 4 13 6 14 9 16 1 17 4 18 6 20 7 22 7 24 8 26 8 85 7 8 9 2 10 6 12 0 13 3 14 7 16 1 18 4 20 8 23 1 25 4 90 5 8 7 0 8 2 9 3 10 5 11 7 12 9 15 7 18 6 21 5 24 4 95 5 8 6 7 7 7 8 6 9 6 13 0 16 5 19 9 23 3 100 5 4 6 0 6 7 7 4 8 0 11 6 15 2 18 7 22 3 105 5 3 5 7 6 1 6 5 10 2 13 9 17 6 ...

Страница 22: ...340968 XIM A 0108 22 Johnson Controls Unitary Products FIGURE 14 TYPICAL WIRING DIAGRAM DNA 018 THRU 060 208 230 1 60 POWER SUPPLY ...

Страница 23: ... are connected to ASCT 3 If only LR is present wire 801 BL and 805 BL are connected to M1 coil If only ASCT is present wire 202 Y is connected to ASCT 3 If neither LR or ASCT are present wire 202 Y is connected to M1 coil as shown 7 Shunt contact also used with crankcase heater optional 8 Select indoor blower speed to remain within the temper ature rise range on the nameplate in heating FIGURE 15 ...

Страница 24: ... change without notice Printed in U S A 340968 XIM A 0108 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 286483 XIM B 0807 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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