Johnson Controls Unitary Products YORK ZR Series Скачать руководство пользователя страница 6

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403134-YIM-E-0311

Johnson Controls Unitary Products

Figure 1: ZR036-060 Component Location

3/4

" PVC female

condensate drain

Knockout for

side power and

control entry

GFCI

convenience outlet

Smoke

detector

Slide-in

economizer

Economizer

hood

HACR

breaker

Belt drive or

Direct drive

blower

20 Gauge aluminized

steel tubular heat exchanger

Electric heat

accessory location

Power ventor motor with

post purge cycle

High efficiency

compressor

Knockout for side

gas supply entry

Simplicity

control board

Copper tube/

aluminum fin

condensing coil

Full perimeter baserails

with forklift slots and

lifting holes

Table 1:

ZR036-060 Unit Limitations

Size

(Tons)

Unit Voltage

Unit Limitations

Applied Voltage

Outdoor DB Temp

Min

Max

Max (°F)

036

(3.0)

208/230-1-60

187

252

125

208/230-3-60

187

252

125

460-3-60

432

504

125

575-3-60

540

630

125

048

(4.0)

208/230-1-60

187

252

125

208/230-3-60

187

252

125

460-3-60

432

504

125

575-3-60

540

630

125

060

(5.0)

208/230-1-60

187

252

125

208/230-3-60

187

252

125

460-3-60

432

504

125

575-3-60

540

630

125

Содержание YORK ZR Series

Страница 1: ...lection 39 16 Indoor Blower Specifications Belt Drive 39 17 Power Exhaust Specifications 40 18 Additional Static Resistance 41 19 Electric Heat Limit Setting 44 20 Electric Heat Anticipator Setpoints...

Страница 2: ...ng filters Observe all precautions in the literature labels and tags accompanying the equipment whenever working on air conditioning equipment Be sure to follow all other applicable safety precautions...

Страница 3: ...ny applicable local state and national codes including but not limited to building electrical and mechanical codes The furnace and its individual shut off valve must be disconnected from the gas suppl...

Страница 4: ...4 5 X Options 3 5 Y Options 4 5 Z Options 3 4 5 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A 4 Smoke Detector R A 5 Pwr d Conv Outlet Options SS Drain Pan Configuration Options not requi...

Страница 5: ...cal gas utility requirements In Canada 1 Canadian Electrical Code CSA C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and 4 Other applicable local codes Refer to unit appl...

Страница 6: ...High efficiency compressor Knockout for side gas supply entry Simplicity control board Copper tube aluminum fin condensing coil Full perimeter baserails with forklift slots and lifting holes Table 1 Z...

Страница 7: ...unit operation Rigging And Handling Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to t...

Страница 8: ...ipping Operating X Y A B C D A B C D E F 036 3 0 580 575 40 20 132 125 155 164 89 85 82 102 106 110 048 4 0 590 585 40 20 134 127 158 167 90 87 84 104 108 112 060 5 0 595 590 40 20 135 128 159 168 91...

Страница 9: ...03134 YIM E 0311 Johnson Controls Unitary Products 9 Figure 5 ZR036 060 Cooling Only Electric Heat Front View Physical Dimensions Figure 6 ZR036 060 Cooling Only Gas Heat Front View Physical Dimension...

Страница 10: ...conomizer 36 With Economizer or Fixed Air Motorized Damper Left Side Filter Access 24 Less Economizer 36 With Economizer Right Side Cond Coil 24 Below Unit1 1 Units may be installed on combustible flo...

Страница 11: ...oof Curb Table 5 ZR036 060 Utilities Entry Hole Opening Size Dia Used For A 7 8 KO1 1 Opening in the bottom to the unit can be located by the slice in the insulation Control Wiring2 2 Do not remove th...

Страница 12: ...e 11 Condensate Drain Compressors The scroll compressor used in this product is specifically designed to operate with R 410A Refrigerant and cannot be interchanged The compressor also uses a polyolest...

Страница 13: ...the same minimum gauge as the replaced wire A disconnect must be utilized for these units Factory installed disconnects are available If installing a disconnect field supplied or York International s...

Страница 14: ...ostat should be located on an inside wall approximately 56 inch above the floor where it will not be subject to drafts sun exposure or heat from electrical fixtures or appliances Follow the manufactur...

Страница 15: ...L BOARD TERMINAL STRIP 24 VOLT TRANSFORMER C C PROGRAMMABLE THERMOSTAT ONLY R G R G Y1 Y1 Y2 W1 W2 Y Y2 Minimum wire size of 18 AWG wire should be used for all field installed 24 volt wire 2 STAGE THE...

Страница 16: ...460 3 60 6 4 45 0 10 0 1 3 2 6 0 0 None 11 9 15 E07 6 8 1 8 2 13 5 15 E10 10 1 1 12 1 18 4 20 E15 13 6 2 16 4 23 7 25 E20 19 5 2 23 5 32 6 35 575 3 60 5 4 38 0 8 5 1 3 2 0 0 0 None 9 8 15 E10 10 6 1...

Страница 17: ...5 90 230 3 60 17 6 123 0 27 5 2 3 5 2 0 0 None 29 5 40 E05 5 3 1 12 7 29 5 40 E07 7 5 1 18 0 29 5 40 E10 10 6 1 25 5 38 4 45 E15 15 9 2 38 2 54 3 60 E20 21 2 2 51 0 70 2 80 E30 29 6 2 71 2 95 5 100 46...

Страница 18: ...60 6 4 45 0 10 0 1 3 2 6 0 0 None 11 9 15 E07 6 8 1 8 2 13 5 15 E10 10 1 1 12 1 18 4 20 E15 13 6 2 16 4 23 7 25 E20 19 5 2 23 5 32 6 35 575 3 60 5 4 38 0 8 5 1 3 2 0 0 0 None 9 8 15 E10 10 6 1 10 2 1...

Страница 19: ...60 9 6 70 0 15 0 1 3 4 1 0 0 None 17 4 25 E07 6 8 1 8 2 17 4 25 E10 10 1 1 12 1 20 3 25 E15 13 6 2 16 4 25 6 30 E20 19 5 2 23 5 34 4 35 E30 28 8 2 34 6 48 4 50 575 3 60 7 5 53 0 11 7 1 3 3 6 0 0 None...

Страница 20: ...15 5 26 9 35 E10 8 0 1 22 2 35 3 40 E15 11 9 2 33 0 48 8 50 E20 15 9 2 44 1 62 7 70 230 3 60 12 8 95 0 20 0 2 3 6 0 0 0 None 24 3 30 E05 5 3 1 12 7 24 3 30 E07 7 5 1 18 0 30 1 35 E10 10 6 1 25 5 39 4...

Страница 21: ...0 0 None 31 9 40 E05 4 0 1 11 1 31 9 40 E07 5 6 1 15 5 31 9 40 E10 8 0 1 22 2 37 3 45 E15 11 9 2 33 0 50 8 60 E20 15 9 2 44 1 64 7 70 E30 22 2 2 61 6 86 5 90 230 3 60 17 6 123 0 27 5 2 3 7 6 0 0 None...

Страница 22: ...45 0 10 0 1 3 2 6 5 0 None 16 9 20 E07 6 8 1 8 2 19 7 20 E10 10 1 1 12 1 24 7 25 E15 13 6 2 16 4 29 9 30 E20 19 5 2 23 5 38 8 40 575 3 60 5 4 38 0 8 5 1 3 2 0 4 0 None 13 8 15 E10 10 6 1 10 2 20 2 25...

Страница 23: ...6 0 100 230 3 60 17 6 123 0 27 5 2 3 5 2 10 0 None 39 5 50 E05 5 3 1 12 7 39 5 50 E07 7 5 1 18 0 41 6 50 E10 10 6 1 25 5 50 9 60 E15 15 9 2 38 2 66 8 70 E20 21 2 2 51 0 82 7 90 E30 29 6 2 71 2 108 0 1...

Страница 24: ...0 6 4 45 0 10 0 1 3 2 6 5 0 None 16 9 20 E07 6 8 1 8 2 19 7 20 E10 10 1 1 12 1 24 7 25 E15 13 6 2 16 4 29 9 30 E20 19 5 2 23 5 38 8 40 575 3 60 5 4 38 0 8 5 1 3 2 0 4 0 None 13 8 15 E10 10 6 1 10 2 20...

Страница 25: ...0 3 60 9 6 70 0 15 0 1 3 4 1 5 0 None 22 4 30 E07 6 8 1 8 2 22 4 30 E10 10 1 1 12 1 26 6 30 E15 13 6 2 16 4 31 8 35 E20 19 5 2 23 5 40 7 45 E30 28 8 2 34 6 54 7 60 575 3 60 7 5 53 0 11 7 1 3 3 6 4 0 N...

Страница 26: ...5 39 4 45 E10 8 0 1 22 2 47 8 50 E15 11 9 2 33 0 61 3 70 E20 15 9 2 44 1 75 2 80 230 3 60 12 8 95 0 20 0 2 3 6 0 10 0 None 34 3 45 E05 5 3 1 12 7 35 9 45 E07 7 5 1 18 0 42 6 45 E10 10 6 1 25 5 51 9 60...

Страница 27: ...6 10 0 None 41 9 50 E05 4 0 1 11 1 41 9 50 E07 5 6 1 15 5 41 9 50 E10 8 0 1 22 2 49 8 50 E15 11 9 2 33 0 63 3 70 E20 15 9 2 44 1 77 2 80 E30 22 2 2 61 6 99 0 100 230 3 60 17 6 123 0 27 5 2 3 7 6 10 0...

Страница 28: ...2 4 3 5 3 5 3 5 4 5 3 5 No stages 1 1 2 2 1 1 2 2 1 1 2 2 Temperature Rise Range F 15 45 45 75 35 70 55 90 25 70 45 75 25 70 45 75 25 55 35 75 20 55 35 75 Gas Limit Setting F Direct Drive 240 170 210...

Страница 29: ...1 Fan Size Inch 12 x 10 12 x 10 12 x 10 Type Centrifugal Centrifugal Centrifugal Motor Sheave 1VL44 1VP56 1VL44 1VP56 1VL44 1VP56 Blower Sheave AK64 AK66 AK56 AK61 AK56 AK56 Belt A37 A39 A36 A38 A36...

Страница 30: ...Gas Heaters are shipped available for natural gas but can be converted to L P with Kit Model No 1NP0440 or 1NP0485 2 Stage All furnaces meet the latest California seasonal efficiency requirements 1 Ba...

Страница 31: ...union must be installed in the gas piping 2 Where required by local codes a manual shut off valve must be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope sh...

Страница 32: ...t and Combustion Air Hood Figure 16 The vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel and securing in place The products of combustion are...

Страница 33: ...ed minimum damper position has been attained Enthalpy Set Point Adjustment The enthalpy set point may now be set by selecting the desired set point shown in the Enthalpy Set Point Adjustment Figure 17...

Страница 34: ...er rotation If the blower is rotating backwards the line voltage at the unit point of power connection is misphased See PHASING Belt Tension The tension on the belt should be adjusted as shown in Figu...

Страница 35: ...force to one belt at the midpoint of the span as shown Deflection distance of 4mm 5 32 is obtained To determine the deflection distance from normal position use a straight edge from sheave to sheave a...

Страница 36: ...point on the appropriate supply air blower performance table Linear interpolation may be necessary 5 Noting the RPM and BHP from step 4 locate the appropriate motor and or drive on the RPM selection t...

Страница 37: ...786 0 47 866 0 54 942 0 62 1016 0 71 1087 0 79 1155 0 88 1221 0 98 1284 1 07 1345 1 17 1200 733 0 44 817 0 52 896 0 60 973 0 68 1047 0 76 1118 0 85 1186 0 94 1252 1 03 1315 1 12 1376 1 22 1400 770 0 5...

Страница 38: ...ANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6...

Страница 39: ...38 349 1401 363 1363 376 1327 390 1286 403 1248 417 1207 430 4 MED HI 1430 263 1384 276 1342 290 1302 303 1259 316 1215 329 1168 343 1114 358 1044 374 3 MED 1287 208 1242 221 1199 234 1155 246 1108 25...

Страница 40: ...that velocity pressure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry evaporator coil Since the moisture on an evaporator coil may...

Страница 41: ...run time the compressor and condenser fan de energize Otherwise the unit operates the cooling system until the minimum run time for the compressor has been completed After the compressor de energizes...

Страница 42: ...e power exhaust operation Motorized Outdoor Air Dampers This system operation is the same as the units with no outdoor air options with one exception When the R to G circuit is complete the motorized...

Страница 43: ...system Refer to UNIT CONTROL BOARD FLASH CODES Table 25 Reset Remove the call for cooling by raising thermostat setting higher than the conditioned space temperature This resets any pressure or freeze...

Страница 44: ...tch closes a 15 second heat exchanger purging period is completed After this purging period the ICB will simultaneously energize the pilot gas valve and the ignition coil Once the flame sensor senses...

Страница 45: ...However the auxiliary limit is in series with the primary limit and it takes first control If the excessive heat has been high enough to cause the auxiliary limit AUX to open then the ICB will flash t...

Страница 46: ...on the unit nameplate 2 Set the room thermostat to the off position 3 Turn unit electrical power on 4 Set the room thermostat fan switch to on 5 Check indoor blower rotation If blower rotation is in t...

Страница 47: ...ral gas units If gas pressure is outside these limits contact the local gas utility for corrective action Figure 23 Typical Single Stage Gas Valves Figure 24 Typical 2 Stage Gas Valves Manifold Gas Pr...

Страница 48: ...dure to replace the assemblies Make sure that burners are level and seat at the rear of the heat exchanger Burner Air Shutter Adjustment Adjust burner shutters so no yellow flame is observed in the he...

Страница 49: ...off on internal protection Cancel any thermostat calls and set the fan switch to AUTO Wait for the internal overload to reset Test again when cool 5 If M2 is not pulled in check for 24 volts at the M...

Страница 50: ...oom thermostat check for the following a 24 volts at the thermostat Y1 terminal b Proper wiring between the room thermostat and the UCB i e Y1 to Y1 Y2 to Y2 c Loose wiring from the room thermostat to...

Страница 51: ...lock out compressor operation when the LAS set point is reached For units without factory installed or with field installed economizers the UCB allows compressor operation all the time This programmin...

Страница 52: ...0 480 500 120 130 140 150 160 170 Suction Pressure psig Discharge Pressure psig 65 F Outdoor 75 F Outdoor 85 F Outdoor 105 F Outdoor 115 F Outdoor 95 F Outdoor 5 Ton Operating Pressure 220 240 260 280...

Страница 53: ...ol box and the ICB and repair as necessary If the control voltage is present then verify the cleanliness of the harness and the ICB connector clean if necessary and reconnect the wiring harness to the...

Страница 54: ...is weak or unstable in the flame sensor area then verify the gas inlet pressure If gas inlet pressure is above the minimum inlet pressure stated on unit data label then adjust the pilot pressure per...

Страница 55: ...the draft motor operates and the furnace lights but the supply air blower motor does not energize after a short delay the room thermostat fan switch is in AUTO position 1 Place the thermostat fan swit...

Страница 56: ...te 1 Make the same checks and adjustment as described in PILOT CHECKOUT on page 48 2 Check the supply pressure as described in POST START CHECK LIST on page 47 Make adjustments as necessary 3 Make sur...

Страница 57: ...80 second delay OFF to the program Electric Heat Press and release the COMM SETUP and LAST ERROR buttons at the same time The control flashes twice on the LED as the control writes a 0 second ON and a...

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