background image

5165697-BUM-C-0818

2

Johnson Controls Unitary Products

1. The furnace area must be kept clear and free of combustible materi-

als, gasoline and other flammable vapors and liquids.

2. Insulating materials may be combustible. The furnace must be kept

free and clear of insulating materials. The furnace area must be
examined when installed in an insulated space or when insulation is
added to be sure that the insulation material has been kept away
from the furnace.

3. Follow the instructions exactly as shown on the OPERATING

INSTRUCTION LABEL or the Start-up and Shutdown Instructions
on Page 4 of this manual when lighting the furnace or turning the
furnace off.

4. Should the gas supply fail to shut off or if overheating occurs, shut

off the gas valve to the furnace before shutting off the electrical sup-
ply.

5. Do not use this furnace if any part has been under water. A flood-

damaged furnace is extremely dangerous. Attempts to use the fur-
nace can result in fire or explosion. A qualified service agency
should be contacted to inspect the furnace and replace all gas con-
trols, control system parts, electrical parts that have been wet or the
furnace if deemed necessary.

6. NEVER…Store flammable materials of any kind near your furnace.

Gasoline, solvents, and other volatile liquids should be stored only
in approved containers outside your home. These materials vapor-
ize easily and are extremely dangerous.

7. NEVER…Store cleaning materials near your furnace. Materials

such as bleaches, detergents, powdered cleansers, etc., can cause
corrosion of the heat exchangers. 

8. NEVER…Use the area around your furnace as a storage area for

items which could block the normal flow of air. This flow of air is
required for ventilation of the various furnace components.

While you are away

Your furnace is equipped with a safety device which will shut off the
supply of gas to the burner in case of malfunction. For this reason it is
never practical to assume that the furnace will operate unattended for a
long period of time, especially if there is a possibility of damage to your
property because of freezing. So, if you plan to be away from home,
arrange for someone to check your house every day.

SEASONAL SERVICE INFORMATION

During extreme cold weather, ice may form on the furnace roof jack
crown. Small amounts of ice forming on the roof jack will present no
problem to proper furnace operation. However, excessive ice formation
could restrict the combustion air supply to the burner causing inefficient
burner operation.

When the temperature is very cold, near zero or below, it is recom-
mended that the roof jack be inspected every day or more frequently if
required. If ice has started to collect on the roof jack crown, it should be
carefully broken off.

Your Service Technician

Your furnace's best friend is your qualified service technician. If the unit
gives any indication of improper operation, call your service technician.
If the service technician is allowed to perform the normal routine care of
your furnace, he can many times detect potential difficulties and make
corrections before trouble develops. Preventative maintenance of this
type will allow you to operate the unit with a minimum of concern, and at
the same time will pay for itself in added years of comfort.

DESCRIPTION

This furnace shall be installed in the downflow position. Figure 1 shows
a typical model in the downflow position. The furnace is equipped with
an induced-draft vent blower and atmospheric burner. Combustion air is
drawn through the roof jack and pushed into the burner box. Flue gas is
forced from the heat exchanger by the vent blower and discharged
through the flue pipe to the outside atmosphere.

This is a forced air furnace. The furnace circulating air blower draws
cool air from the house, passes it over the hot furnace heat exchanger
and circulates the warmed air through the ductwork to the house.

The furnace is equipped with the controls necessary for proper opera-
tion. The various components referred to in this manual and on the fur-
nace rating plate are identified in Figure 1.

WARRANTY AND RESPONSIBILITIES

It is the sole responsibility of the home owner to make certain that the
gas furnace has been correctly set up and converted to the proper fuel
(Propane or Natural gas) and adjusted to operate properly.

The manufacturer warrants the furnace to be free from defects in mate-
rial or workmanship for the stated time in the warranty agreement (see
warranty certificate packed with the furnace). 

However, the manufacturer will not be responsible for any repair costs
to correct problems due to improper set-up, improper installation, fur-
nace adjustments, improper operating procedure by the user, etc.

It is also the sole responsibility of the home owner to make sure that the
home if located above 2,000 ft. altitude be derated.

 WARNING

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Natural Gas
and (LP) Propane Gas ONLY. DO NOT BURN ANY LIQUID FUEL
OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the furnace heat
exchanger, which could result in Fire, Personal Injury, and/or Property
Damage.

!

 FIGURE 1: 

Component Locations

9(173,3(

35(6685(
6:,7&+

6,/,&21(
78%(

*$69$/9(

%2267(5'5$)7
$66(0%/<

6$)(7<6+872))
6:,7&+

&21752/
%2$5'

)/8(
&2//$5

%/2:(5

&20%867,21
$,53,3(

$,5&21',7,21,1*
&2,/3$1(/6

%/2:(5
02725

%/2:(502725
&$3$&,725

*$6%851(5
$66(0%/<

$

Содержание York DGAA Series

Страница 1: ...ce SECTION I SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which ...

Страница 2: ...s recom mended that the roof jack be inspected every day or more frequently if required If ice has started to collect on the roof jack crown it should be carefully broken off Your Service Technician Your furnace s best friend is your qualified service technician If the unit gives any indication of improper operation call your service technician If the service technician is allowed to perform the n...

Страница 3: ...orrosion 2 Examine the vent pipe making sure it is firmly in place and is physi cally sound without holes and all of the connections are secure 3 Examine return connections for Modular or Manufactured Mobile Homes 4 Examine the return air filter rack connections to make sure they are physically sound sealed to the furnace door 5 Examine the furnace casing making sure the physical support is sound ...

Страница 4: ...and lint from unit with stiff bristle brush 3 Inspect combustion chamber the transition into the blower compart ment flue collar and roof jack 4 Check the gas valve and line connections for leaks 5 Make any adjustments necessary for good operation SAFETY INFORMATION Read the Instructions Below Before Trying to Start the Furnace 1 This appliance does not have a pilot It is equipped with an ignition...

Страница 5: ...he first four weeks and every three weeks after that espe cially if the indoor fan is running continuously When replacing the fil ter s you must use filters that are the same size and type as those in the furnace 2 16 x 20 x1 Removing Filters Internally Mounted Air Filters The air filter is in a rack that is attached to the door of the furnace To remove the filter you must do the following 1 Befor...

Страница 6: ...n off gas supply at the shutoff valve 2 Remove the blower and burner compartment access doors Discon nect the gas supply piping at the union to permit removal of the entire burner and gas control assembly from the vestibule panel Use the wrench boss on the gas valve when removing or installing this piping 3 Unplug the igniter from the wire harness Disconnect sensor wires Identify and note the loca...

Страница 7: ...ycles the gas supply does not return or the fault condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the power is restored the gas valve will remain de energized and the ignition sequence will immediately restart As the gas starts to flow and ignition occurs...

Страница 8: ...hose or faulty pressure switch 4 FLASH Limit Switch Open this indicates that a primary or auxiliary limit switch has opened its normally closed contacts With this fault code the control will operate the supply air blower and inducer This condition may be caused by dirty filter improperly sized duct system incorrect blower speed setting incorrect firing rate or faulty blower motor 5 FLASH Gas flow ...

Страница 9: ...rner Assembly Auto Ignition Includes items 10 15 S1 37319801403 S1 37319801403 S1 37319801403 S1 37319801403 15 Ignitor Hot Surface S1 32541021000 S1 32541021000 S1 32541021000 S1 32541021000 16 Filter 2 Req d 16x20x1 S1 1214 2511 S1 1214 2511 S1 1214 2511 S1 1214 2511 17 Panel Door Upper Accessory See Page 4 18 Panel Door Lower Tall 7900 7611 7900 7611 7900 7611 7900 7611 19 Motor S1 02436226000 ...

Страница 10: ...gram Wiring 1067163 1067163 26 Strike Door S1 02118364000 S1 02118364000 27 Latch Door S1 02118365000 S1 02118365000 28 Housing Blower S1 37323864001 S1 37323864001 29 Gasket Combustion Air Box S1 01006900005 S1 01006900005 30 Gasket Burner S1 01006742000 S1 01006742000 31 Gasket Booster Assembly S1 01006900015 S1 01006900015 32 Gasket Heat Exchanger S1 01006900001 S1 01006900001 NOTE Not Shown Ne...

Страница 11: ...act you should it become necessary You can register your product by returning the Warranty Registration Card on the back page of this Booklet or online at www upgproductregistration com ADDITIONAL CONDITIONS FOR HEAT EXCHANGER WARRANTY This warranty covers heat exchangers primary and or secondary only if 1 The product has not been operated with an input rate in excess of the rating plate attached ...

Страница 12: ... from operation with inadequate supply of air or water Damages resulting from failure to properly and regularly clean air and or water side of condenser and evaporator 12 Damages resulting from I freezing of condenser water or condensate II inadequate or interrupted water supply III use of corrosive water IV fouling or restriction of the water circuit by foreign material or like causes 13 Damages ...

Отзывы: