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english

13

1.- MACHINE OVERVIEw

1.1  GENERAL ASPECTS

the Volga-bit cutting machine has been designed taking into account the safety 

regulations in force in the eec.

the safety of the personnel involved in the handling of this type of machine is 

only achieved with a well-designed personal safety programme, such as the 

implementation of a maintenance programme and follow-up to the recommended 

advice, as well as compliance with safety regulations contained in this manual.

although the installation of the machine presents no difficulty, it is preferable that you 

do not attempt to install, adjust or handle it without reading this manual first.

the machine leaves our factory ready for use and only needs calibration operations for 

the tools that are going to be used.

1.2 TRANSPORTATION AND PACKAGING 

the Volga-bit machine is presented in a sturdy cardboard box protected with 

packaging foam, of the following dimensions:

width = 570 mm; depth = 570 mm; height = 380 mm;

weight (including packaging) = 28 Kg.

when unpacking the machine, carefully inspect it for any damage during transport. 

if you find any anomaly, immediately notify the carrier and do nothing with the 

machine until the carrier’s agent has carried out the corresponding inspection.

to move the machine from one place to another, we recommend that you only lift the 

machine by its base and not by other parts.

1.3 IDENTIfYING LABEL

the Volga-bit cutting machine comes with an identifying label, with specification of 

the serial number or machine registration, name and address of the manufacturer, ce 

mark and year of manufacture.

2 MACHINE fEATURES

the Volga-bit is a modern cutting machine for mortise-type keys and frontal keys.

2.1 ACCESSORIES

the machine is supplied with a series of accessories for its use and maintenance:

- 2 counterpoints for female keys with narrow holes

- 2 counterpoints for female keys with wide holes

- 2 counterpoints for special male keys

- 2 rods to make the adjustment (Ø5x70)

- 1 rod for the change of cutter or brush (7x70)

- 1 Fixed key of 18

- 1 set of allen keys (2, 2.5, 3, 4, 5, 6)

2.2 ELECTRICAL CIRCUIT

the main components of the electrical and electronic circuit are the following:

1. Plug

2. start switch (red light)

3. Push button for brush (blacK)

4. Motor

5. transformer

6. led lighting diodes

7. connection plate

2.3 TECHNICAL DATA

Motor: single phase 220V; 50hz; 0,25Kw; 1,500 rpm (optional: 110V; 60hz; 0,25Kw; 

1,500 rpm)

cutter: FP19 hss (Ø80x1.4x16)

cutter speed: 750 rpm

transmission: ribbed belt.

clamps: self-centring

Movements: guides with roller cages

useful courses: X = 62 mm; Y = 47 mm

lights: led

dimensions: width = 370 mm; depth = 460 mm; height: 260 mm

weight: 26 Kg 

2.4 NOMENCLATURE Of THE KEY

1. head

2. stem

3. bit

4. teeth

2.5 MAIN ELEMENTS Of THE MACHINE

1.- cutter

2.- brush

3.- clamp

4.- clamp handle

5.- carriage forward control

6.- round point control

7.- Probe support

8.- copier index

9.- lighting

10.-start-up switch

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2.6 COMPONENTS AND fUNCTIONAL PARTS

2.6.1 claMP

the clamp is a fundamental part of the Volga-bit machine. it has been studied to be 

able to cut as many keys as possible, using counterpoints for the cutting of some of 

them.

2.6.2 rotation locK oF the right-hand side claMP

the clamp on the right side of the bit carriage has the handle “16”, which allows the 

locking and unlocking of the rotation.

locking the rotation of this clamp is useful for:

• 

copying frontal keys.

• 

Facilitating the fastening of the keys in the clamp.

• 

Facilitating the realization of the “bit stop against the cutter” (in the case of 

short keys).

2.6.3 counterPoints (use Mode)

the Volga-bit machine has three pairs of counterpoints, to facilitate the attachment 

of different types of keys:

1

2

3

4

11.- Push button of the brush

12.- adjustment control in depth of the probe

13.- carriage fixing handle

14.- carriage locking handle in the X direction

15.- handle for the probe’s spring

16.- grip lock handle of the clamp

17.- tray for accessories

18.- hole for locking the head

19.- chip tray

20.- general power socket

Содержание VOLGA BIT

Страница 1: ...PLICADORA Manual de instrucciones KEY CUTTING MACHINE MUSER MANUAL Schl sselkopierfr se Anweisungshandbuch MACHINEAREPRODUIRE MANUEL D INSTRUCTIONS M QUINADUPLICADORA Manual de instru es maszyna do ko...

Страница 2: ......

Страница 3: ...Espa ol VOLGA BIT MANUAL DE INSTRUCCIONES M QUINA DUPLICADORA...

Страница 4: ...eo del eje X 2 6 7 Bloqueo del eje Y 2 6 8 Carro REGATA opcional 3 OPERATIVIDAD Y FUNCIONAMIENTO 3 1 REGLAJES 3 1 1 Reglaje lateral 3 1 2 Reglaje de profundidad de corte 3 1 3 Reglaje del Tope Lateral...

Страница 5: ...les del circuito el ctrico y electr nico son los siguientes 1 Toma de corriente 2 Interruptor puesta en marcha ROJO luminoso 3 Pulsador para el cepillo NEGRO 4 Motor 5 Transformador 6 Diodos LED de il...

Страница 6: ...Basta con llevar el carro de la m quina hasta su posici n m s extrema en direcci n hacia el usuario para que notemos como el carro queda bloqueado por medio de un peque o resorte Para desbloquear el...

Страница 7: ...oquear el eje X del carro actuando sobre la maneta 14 N2 C2 Q T R 3 2 CIFRADO 3 2 1 Cifrado de llaves tipo GORJA Amarrar la llave en la mordaza Dependiendo del tipo de llave que queramos duplicar el t...

Страница 8: ...lave duplicada stas se eliminar n utilizando el cepillo 4 MANTENIMIENTO A la hora de ejecutar cualquier operaci n de mantenimiento es necesario cumplir los siguientes requisitos Nunca se debe efectuar...

Страница 9: ...tor Z Para ello soltar los 4 tornillos que sujetan la base del motor a la bancada Extraer la polea Y Para ello soltar el tornillo prisionero X Para montar el nuevo motor efectuar las mismas operacione...

Страница 10: ...gafas de protecci n aunque la m quina ya disponga de protecciones Aseg rese de que la m quina tenga toma a tierra Recomendamos trabajar con la m quina a una altura en la cu l el usuario se encuentre...

Страница 11: ...english VOLGA BIT USER manual KEY CUTTING MACHINE...

Страница 12: ...the X axis 2 6 7 Y axis locking 2 6 8 Clamp carriage for vertical cuts optional 3 OPERATION AND FUNCTION 3 1 ADJUSTMENTS 3 1 1 Side adjustment 3 1 2 Cutting depth adjustmen 3 1 3 Lateral Stop Adjustm...

Страница 13: ...terpoints for special male keys 2 Rods to make the adjustment 5x70 1 Rod for the change of cutter or brush 7x70 1 Fixed key of 18 1 Set of Allen keys 2 2 5 3 4 5 6 2 2 ELECTRICAL CIRCUIT The main comp...

Страница 14: ...lso facilitates the operation of fastening releasing the keys from its clamps by preventing the carriage from sliding to the sides 2 6 7 Y axis locking The machine also has a slight lock at the end of...

Страница 15: ...he right side of the Lateral Stop N2 In this position of the internal bushing C2 lock it by means of the Q screw Now you can unlock the X axis of the carriage operating the handle 14 N2 C2 Q T R 3 2 E...

Страница 16: ...eting the encryption of the vertical cuts of the key If during encryption burrs are produced in the cut key these will be eliminated using the brush 4 MAINTENANCE When executing any maintenance operat...

Страница 17: ...the Z motor To do this loosen the 4 screws that hold the motor base to the bench Remove the Y pulley To do this loosen the grub screw X To mount the new motor carry out the same operations described...

Страница 18: ...s Work with dry hands Always use protective glasses even if the machine already has protective panels Make sure the machine is earthed We recommend working with the machine at a height at which the us...

Страница 19: ...deutsch VOLGA BIT Anweisungshandbuch KOPIERMASCHINE...

Страница 20: ...der Y Achse 2 6 8 Schlitten f r vertikale Schnitte optional 3 FUNKTIONALIT T UND BETRIEB 3 1 EINSTELLELEMENTE 3 1 1 Seitliche Einstellung 3 1 2 Einstellung der Schnitttiefe 3 1 3 Seitenanschlag einst...

Страница 21: ...erstellungsjahr angegeben sind 2 MERKMALE DER MASCHINE Die VOLGA BIT ist eine moderne Kopiermaschine f r Bartschl ssel und Pumpenschl ssel 2 1 ZUBEH R Die Maschine wird mit einer Reihe von Zubeh r f r...

Страница 22: ...sterfederung bet tigt Die Tasterfederung erm glicht das Einf hren des Tasters zwischen die Schl sselz hne um die Fr se f hren zu k nnen 2 6 6 Verriegelung der X Achse Die Maschine VOLGA BIT verf gt be...

Страница 23: ...n um den Seitenanschlag N1 zu befestigen Einen langen Schl ssel ohne Dornloch in die rechte Spannbacke einspannen sodass der Bart am Seitenanschlag N1 anliegt X Achse des Schlittens durch Bet tigung d...

Страница 24: ...htern wird empfohlen die X Achse und die Y Achse der Maschine zu verriegeln Auf diese Weise bewegt sich der Hauptschlitten der Maschine nicht Die Ver und Entriegelung der Schlitten erfolgt durch Bet t...

Страница 25: ...Schrauben l sen B rste J ausbauen Das Verfahren ist im Punkt 4 3 des vorliegenden Benutzerhandbuchs beschrieben Den alten Zahnriemen I ausbauen Um den Zahnriemen aus den Riemenscheiben herauszunehmen...

Страница 26: ...ckung am Gestell befestigt ist Die drei Stecker von der Anschlussplatte V trennen nachdem die jeweilige Position notiert wurde Anschlussplatte V ausbauen Dazu die 4 Schrauben L2 l sen mit denen die Ab...

Страница 27: ...Klassifizierung nach den geltenden Gesetzen in der EU zu sortieren und an die speziellen Entsorgungsanlagen zu bringen 6 3 MASCHINE Vor der Zerst rung der Maschine ist sie au er Betrieb zu setzen ind...

Страница 28: ...deutsch 28...

Страница 29: ...francaise VOLGA BIT MANUEL D INSTRUCTIONS MACHINE A REPRODUIRE...

Страница 30: ...de l axe X 2 6 7 Blocage de l axe Y 2 6 8 Chariot de fixation pour COUPE VERTICALE en option 3 FONCTIONNEMENT 3 1 REGLAGES 3 1 1 R glage lat ral 3 1 2 R glage de la profondeur de coupe 3 1 3 R glage...

Страница 31: ...fabrication 2 CARACTERISTIQUES DE LA MACHINE La VOLGA BIT est une machine moderne duplicatrice de cl s gorge et de cl s frontales 2 1 ACCESSOIRES La machine est fournie avec divers accessoires con us...

Страница 32: ...ner le ressort du palpeur L actionnement du ressort du palpeur permet de faciliter l insertion du palpeur entre les dents de la cl pour ensuite guider la cl vers la fraise 2 6 6 Blocage de l axe X La...

Страница 33: ...1 sur le culot interne C1 Une fois sur cette position fixez la but e lat rale N1 en serrant la vis R Fixez une cl de type m le longue dans l tau c t droit en faisant buter le panneton contre la but e...

Страница 34: ...loquer l axe X et l axe Y de la machine Cela permet de maintenir immobile le chariot principal de la machine Pour rel cher ou fixer le chariot BIT ou COUPE VERTICALE utilisez la manette 13 Pour retire...

Страница 35: ...re reportez vous la section 4 3 de ce manuel Retirez la courroie usag e I Pour retirer la courroie des poulies faites tourner la courroie avec la main tout en for ant le bord Installez la courroie neu...

Страница 36: ...capot au b ti K N Faites pivoter la machine et appuyez la sur le c t droit afin de pouvoir acc der la partie inf rieure de la machine Retirez la plaque de protection inf rieure P Pour ce faire d viss...

Страница 37: ...s au rebut dans les installations normales d limination de d chets 6 2 COPEAUX Les r sidus issus de la duplication de cl s sont class s comme tant des d chets sp ciaux et sont par cons quent consid r...

Страница 38: ...francaise 38...

Страница 39: ...portuguese VOLGA BIT Manual de instru es M QUINA DUPLICADORA...

Страница 40: ...7 Bloqueio do eixo Y 2 6 8 Carro de fixa o para cortes verticais opcional 3 OPERACIONALIDADE E FUNCIONAMENTO 3 1 REGULA OS 3 1 1 Regula o lateral 3 1 2 Regula o de profundidade de corte 3 1 3 Regula...

Страница 41: ...ra 570 mm Profundidade 570 mm Altura 380 mm Peso incluindo a embalagem 28 Kg Quando retirar a m quina da embalagem inspecione a cuidadosamente para ver se sofreu danos durante o transporte Caso encont...

Страница 42: ...a chave em dire o fresa 2 6 6 Bloqueio do eixo X A m quina VOLGA BIT disp e da maneta 14 que bloqueia desbloqueia o movimento do carro na dire o X A fun o de bloqueio do eixo X til quando queremos que...

Страница 43: ...ar a chave da morda a do lado direito e fix la na morda a do lado esquerdo de tal maneira que o palpador T entre na ranhura que j fizemos na chave Nesta posi o da chave apoiar o lateral esquerdo do Ba...

Страница 44: ...S O palhet o da chave deve bater contra a parte inferior da morda a O palhet o da chave deve apoiar contra a parede vertical da morda a Iniciar a rota o da fresa acionando o respetivo interruptor Com...

Страница 45: ...J I O 4 5 SUBSTITUI O DO MOTOR Para substituir o motor proceder da seguinte forma Desligar a m quina e tirar a ficha da tomada el trica Retirar a correia I O procedimento est indicado no ponto 4 4 de...

Страница 46: ...m as m os secas Utilize sempre culos de prote o mesmo que a m quina tenha prote es Verifique se a m quina tem liga o terra Recomendamos trabalhar com a m quina a uma altura em que o operador se sinta...

Страница 47: ...portuguese 47...

Страница 48: ...portuguese 48...

Страница 49: ...POLISH VOLGA BIT PODR CZNIK U YTKOWNIKA maszyna do kopiowania...

Страница 50: ...ta 2 6 6 Blokada osi X 2 6 7 Blokada osi Y 2 6 8 W zek dla kluczy NACINANYCH PIONOWO opcjonalny 3 STEROWANIE I OBS UGA 3 1 REGULACJA 3 1 1 Regulacja boczna 3 1 2 Regulacja g boko ci ci cia 3 1 3 Regul...

Страница 51: ...jne urz dzenia nazwa i adres producenta oznakowanie CE oraz rok produkcji 2 W A CIWO CI URZ DZENIA VOLGA BIT to nowoczesne urz dzenie do kopiowania kluczy zasuwowych i nacinanych czo owo 2 1 AKCESORIA...

Страница 52: ...nie blokowa a mocowania kluczy o jakiejkolwiek d ugo ci 2 6 5 Spr ynowanie pilota Urz dzenie VOLGA BIT posiada d wigni oznaczon numerem 15 kt ra uruchamia spr ynowanie pilota Spr ynowanie pilota u at...

Страница 53: ...nale y przeprowadzi w nast puj cy spos b Oprze prawy bok ogranicznika bocznego oznaczonego symbolem N1 o wewn trzn tulej oznaczon symbolem C1 W tym po o eniu docisn rub oznaczon liter R w celu stabil...

Страница 54: ...iowania mo na je usun za pomoc szczotki 3 2 3 Kopiowanie ci PIONOWYCH Wymieni w zek BIT na w zek do kluczy nacinanych pionowo Dla wi kszej wygody podczas wymiany w zk w zalecamy blokad osi X i Y urz d...

Страница 55: ...H Nie nale y dociska ruby H zbyt mocno aby mo na j by o wzgl dnie atwo poluzowa przy okazji kolejnej wymiany szczotki Usun dr ek A A J H 4 4 WYMIANA PASA Urz dzenie VOLGA BIT jest wyposa one w pas ela...

Страница 56: ...ka Usun os on frezu D W tym celu poluzowa 3 ruby mocuj ce go do podstawy Odkr ci 2 kable ta my diod LED oznaczonej numerem 9 z listwy przy czeniowej Oderwa ta m diod LED oznaczon numerem 9 od podstawy...

Страница 57: ...a porzucone 6 1 OPAKOWANIE Urz dzenie VOLGA BIT dostarczane jest w opakowaniu kartonowym przeznaczonym do recyklingu Opakowanie por wnywane jest do sta ych odpad w komunalnych dlatego nale y je wyrzuc...

Страница 58: ...I 107 TI 107 DX 140 NT 34 DX 142 DX 122 NT 54 DX 123 DX 123 TI 118 NT 58 DX 140 NT 35 DK 200 TI 114 NT 17 NT 16 TI 114 DX 139 NT 33 TI 107 NT 47 EC 215 EC 215 NT 32 DX 140 DX 140 DX 139 NT 47 TI 107 N...

Страница 59: ...K 207 EC 255 PR 136 EC 77 NT 37 NT 56 EC 14 TI 118 NT 54 DX 123 EC 193 EC 195 DK 207 EC 255 PR 143 EC 198 DX 118 EC 196 EC 197 PR 143 EC 198 NT 48 DK 197 DK 207 DK 198 EC 206 EC 207 ECO 607 EC 207 NT...

Страница 60: ...44 FP 19 TI 73 TI 72 DX 87 DX 89 DX 140 DX 88 DX 87 NT 25 DK 200 TIN 45 C 3 DX 98 TIN 43 NT 6 EC 191 NT 72 AVN 202 EC 90 DK 193 NT 19 NT 52 GOR 515 CP 101 DX 118 PR 295 NT 61 DK 207 PR 144 PR 301 NT...

Страница 61: ...cos www jma ma jma jma ma JMA MEXICO LLAVES ALTUNA DE MEXICO S A de C V Tel 52 33 3777 1600 Fax 52 33 3777 1609 Av Aviaci n No 5520 Col San Juan de Ocot n C P 45019 Zapopan Jalisco www jma com mx vent...

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