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SECTION 2 - PREPARATION AND INSPECTION

3120880

– JLG Sizzor –

2-1

SECTION 2.  PREPARATION AND INSPECTION

2.1

GENERAL

This section provides the necessary information needed
by those personnel that are responsible to place the
machine in operation readiness, and lists checks that are
performed prior to use of the machine. It is important that
the information contained in this section be read and
understood before any attempt is made to operate the
machine. Ensure that all the necessary inspections have
been completed successfully before placing the machine
into service. These procedures will aid in obtaining maxi-
mum service life and safe operation.

SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.

2.2

PREPARATION FOR USE

1.

Before a new machine is put into operation it must
be carefully inspected for any evidence of damage
resulting from shipment and inspected periodically
thereafter, as outlined in the Delivery and Periodic
Inspection. The unit should be thoroughly checked
for hydraulic leaks during initial start-up and run. A
check of all components should be made to assure
their security.

2.

All preparation necessary to place the machine in
operation readiness status are the responsibility of
management personnel. Preparation requires good
common sense, (i.e. lift works smoothly and brakes
operate properly), coupled with a series of visual
inspections. The mandatory requirements are given
in the Daily Walk Around Inspection.

3.

It should be assured that the items appearing in the
Delivery and Periodic Inspection and Functional
Check are complied with prior to putting the
machine into service.

2.3

DELIVERY AND PERIODIC INSPECTION

NOTE: This machine requires periodic safety and mainte-

nance inspections by a JLG Dealer.

The following checklist provides a systematic inspection
to assist in detecting defective, damaged, or improperly
installed parts. The checklist denotes the items to be
inspected and conditions to examine.

Periodic inspection shall be performed monthly or more
often when required by environment, severity, and fre-
quency of usage.

This inspection checklist is also applicable and must be
followed for all machines that have been in storage or for
all machines that will be exposed to harsh or changing cli-
mates.

These checks are also to be performed after maintenance
has been performed on the machine. 

1.

Handrail Assemblies - Properly installed; no loose or
missing parts; no visible damage.

2.

Platform Assembly - No visible damage; free of dirt
and debris.

3.

Sizzor Arms - No visible damage; abrasions and/or
distortions.

4.

Electrical Cable - No visible damage; properly
secured.

5.

Pivot Pins - No loose or missing retaining hardware;
no damage or wear to pin heads which would cause
pin to rotate; no evidence of pin or bushing wear.

6.

Lift Cylinder - No rust, nicks, scratches or foreign
material on piston rod. No leakage.

7.

Frame - No visible damage; loose or missing hard-
ware (top and underside).

8.

Drive Hubs - Check oil level in drive hub by remov-
ing pipe plug and feeling for oil level. (Contact ser-
vice personnel for assistance if needed).

NOTE: Torque hubs should be one-half full of lubricant.

9.

Tire and Wheel Assemblies - No loose or missing lug
nuts; no visible damage.

10.

Sliding Wear Pad Blocks - No excessive wear; ade-
quate lubrication.

11.

Hydraulic Oil Supply - Operate hydraulic system
through one complete cycle before checking oil
level in hydraulic oil tank. Oil should be visible on
side of hydraulic oil tank. If oil is not to FULL mark,
add oil until oil is to FULL mark on tank. Do not over-
fill tank.

12.

Steer Cylinder - No rust, nicks, scratches or foreign
material on piston rod; No leakage.

13.

Steer Linkage - No loose or missing parts; no visible
damage.

14.

Steer Spindle Assemblies - No excessive wear; no
damage.

Содержание 3369 electric

Страница 1: ...Operators and Safety Manual Model 3369electric 3969electric 3120880 March 8 2000...

Страница 2: ...1111 Fax 065 810122 EUROPEAN OFFICE JLG INDUSTRIES EUROPE Kilmartin Place Tannochside Park Uddingston Scotland G71 5PH Telephone 01698 811005 Main Fax 01698 811055 Parts Fax 01698 811455 CORPORATE OFF...

Страница 3: ...E APPLICATION AND OPERATION PROPER SAFETY PRACTICES ARE THE RESPONSIBILITY OF THE USER AND HIS OPER ATING PERSONNEL ALL INSTRUCTIONS IN THIS MANUAL ARE BASED ON THE USE OF THE MACHINE UNDER PROPER OPE...

Страница 4: ...FOREWORD b JLG Sizzor 3120880 This page left blank intentionally...

Страница 5: ...shall be plainly marked as to their function 4 The controls shall be tested each day prior to use to determine that they are in safe operating condition 5 All personnel in the platform shall at all ti...

Страница 6: ...FOREWORD d JLG Sizzor 3120880 REVISON LOG March 19 1999 Original Issue This manual was part of complete manual 3120597 Pages 3 2 3 5 UpdatedMarch8 2000...

Страница 7: ...E CONTROL 3 1 General 3 1 3 2 Personnel Training 3 1 3 3 Operating Characteristics and Limitations 3 1 3 4 Controls and Indicators 3 2 SECTION 4 MACHINE OPERATION 4 1 Description 4 1 4 2 General 4 1 4...

Страница 8: ...AGE NO 2 1 Daily Walk Around Inspection Sheet 1 of 3 2 4 2 1 Daily Walk Around Inspection Sheet 2 of 3 2 5 2 1 Daily Walk Around Inspection Sheet 3 of 3 2 6 2 2 Lubrication Diagram 2 7 2 3 Torque Char...

Страница 9: ...question on appli cation and or operation JLG Industries should be con sulted MODIFICATION OR ALTERATION OF AN AERIAL PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION OF THE MANUFACTURER 1 2...

Страница 10: ...TION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR MAINTAIN A CLEARANCE OF AT LEAST 3 METERS 10 FEET BETWEEN ANY PART OF THE MACHINE OR ITS LOAD AND ANY ELECTRICAL LINE OR APPA R...

Страница 11: ...Y THE OPERA TOR AND HIS SUPERVISOR BEFORE STARTING THE WORK DO NOT OPERATE THIS MACHINE UNLESS IT HAS BEEN SERVICED AND MAINTAINED ACCORDING TO THE MANUFACTURERS SPECIFICATIONS AND SCHEDULE ENSURE DAI...

Страница 12: ...RTERS OR WHEN DRIVING IN REVERSE BE AWARE OF STOPPING DISTANCES WHEN TRAV ELING IN HIGH AND LOW SPEEDS ALWAYS POST A LOOKOUT WHEN DRIVING IN AREAS WHERE VISION IS OBSTRUCTED KEEP NON OPERATING PERSONN...

Страница 13: ...INTER FERING WITH OPERATING CONTROLS AND PER SONS IN THE PLATFORM ENSURE THAT OPERATORS OF OTHER OVERHEAD AND FLOOR LEVEL MACHINES ARE AWARE OF THE AERIAL PLATFORM S PRESENCE DISCONNECT POWER TO OVERH...

Страница 14: ...blished by a qualified person and must be followed to ensure that the machine is safe to operate MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEA...

Страница 15: ...ions by a JLG Dealer The following checklist provides a systematic inspection to assist in detecting defective damaged or improperly installed parts The checklist denotes the items to be inspected and...

Страница 16: ...efer to the Lubrica tion Chart for specific requirements 2 5 DAILY FUNCTIONAL CHECK TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED USE OF A MALFUNC TIONING MACHINE...

Страница 17: ...grease or petroleum jelly 5 When all cables and terminal posts have been cleaned ensure all cables are properly positioned and do not get pinched Close battery compartment cover 6 Start hydraulic syst...

Страница 18: ...SECTION 2 PREPARATION AND INSPECTION 2 4 JLG Sizzor 3120880 Figure 2 1 Daily Walk Around Inspection Sheet 1 of 3...

Страница 19: ...12 Hydraulic Filter No visible damage properly secured no evidence of leakage 13 Hydraulic Reservoir No visible damage or miss ing parts no evidence of leaks Recommended hydraulic fluid level on leve...

Страница 20: ...proper working order 32 Control Console Switches and control lever prop erly secured no loose or missing parts no visible damage placard secure and legible control lever and switches return to neutral...

Страница 21: ...requencies must be increased accord ingly Table 2 1 Lubrication Chart INDEX NUMBER COMPONENT NO TYPE LUBE POINTS LUBE METHOD INTERVAL HOURS COMMENTS 1 HydraulicOil FillCap DrainPlug HO KendallHyken 05...

Страница 22: ...SECTION 2 PREPARATION AND INSPECTION 2 8 JLG Sizzor 3120880 Figure 2 3 Torque Chart...

Страница 23: ...the recogni tion and avoidance of potential hazards in the work place with particular attention to the work to be per formed 4 Proper use of all required personnel safety equip ment in particular the...

Страница 24: ...ill cause func tion to lift very slow 2 PLATFORM GROUND SELECT SWITCH A three position key operated switch supplies power to plat form control console when positioned to platform With the switch key h...

Страница 25: ...BILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 3 Figure 3 1 Ground Control Station on Machines Before Serial Number 020071522 Figure 3 2 Platform Control Station on Machines Before Serial Number 02...

Страница 26: ...MACHINE CONTROL 3 4 JLG Sizzor 3120880 Figure 3 3 Ground Control Station on Machines After and Including Serial Number 020071522 Figure 3 4 Platform Control Station on Machines After and Including Ser...

Страница 27: ...vates drive in that direction The thumb operated steer switch on top of the controller handle activates the steer wheels in the direction it is moved Drive speed is determined by distance the controll...

Страница 28: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 6 JLG Sizzor 3120880 Figure 3 5 Symbols...

Страница 29: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3120880 JLG Sizzor 3 7 Figure 3 6 Decal Location Right Side Rear...

Страница 30: ...SECTION 3 USER RESPONSIBILITIES AND MACHINE CONTROL 3 8 JLG Sizzor 3120880 Figure 3 7 Decal Location Left Side Front...

Страница 31: ...are prohibited It must not be used as a forklift crane support for overhead structure or to push or pull another object The JLG Sizzor Lift is powered using a hydraulic pump and cylinders for various...

Страница 32: ...ch and use the handle to retract deck Be sure the latch locks the deck in place after it is retracted Maximum capacity of the deck extension is 227 kg 500 lb 4 6 PLATFORM HANDRAILS FOLD DOWN PROCEDURE...

Страница 33: ...in accordance with instruc tions in Section 2 to ensure readiness for following workday To shut down and park the machine the procedures are as follows 1 Drive machine to a reasonably well protected a...

Страница 34: ...ely tied down to truck or trailer deck Four tie down eyes are pro vided in the frame rail one at each corner of the machine 4 13 MACHINE LIFTING The four slotted holes in the machine frame rails are i...

Страница 35: ...RM WARNING LIGHT A red warning light on the control console that lights when the chassis is on a severe slope over 5 degrees 5 7 TILT ALARM An audible warning horn that will sound when the machine is...

Страница 36: ...SECTION 5 OPTIONAL EQUIPMENT 5 2 JLG Sizzor 3120880 This page left blank intentionally...

Страница 37: ...CH IS FUNCTIONING AND THAT CONTROL INSTRUCTIONS ARE IN PLACE AND LEGIBLE Ground Control Station The Ground Control Station is located on the right side of the frame The controls on this panel provide...

Страница 38: ...els to leave the ground Post Incident Inspection Following any accident thoroughly inspect the machine and test all functions first from the ground controls then from the platform controls Do not lift...

Страница 39: ...SECTION 7 INSPECTION AND REPAIR LOG 3120880 JLG Sizzor 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments...

Страница 40: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Sizzor 3120880 Table 7 1 Inspection and Repair Log Date Comments...

Страница 41: ...ith regard to the current ownership of JLG Products Please return completed form to the JLG Product Safety Reliability Department via facsimile 717 485 6573 or mail to address as specified on the back...

Страница 42: ......

Страница 43: ......

Страница 44: ...Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax...

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