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9

PI-178

July 2020

exit tube. Use anti-withdrawal device to prevent lance from exiting tube 
unexpectedly.
8. The following 

JETSTREAM

 lance accessories are 

strongly  

recommended

 for safer lance operation:

A. 

Lance Strain Relief

 - Helps prevent lance inlet end fitting failure.

B. 

Lance Stinger

 - Affords the operator greater control of nozzle. 

Establishes a “safety zone” so operator knows when nozzle is about to 
exit tube; will eliminate possibility of nozzle and lance “double back” 
toward operator within large diameter pipe.
C. 

Anti-withdrawal device 

prevents the lance from exiting the tube 

or pipe. Contact JETSTREAM for additional information regarding these 
products.

9. 

Use only nozzles designed for use with flex lances

 (i.e. nozzle 

drilled with sufficient rearward orifices so nozzle pulls lance through 
tube.)
10. If lance end fittings do not have wrench flats, use properly adjusted 
smooth jaw plier wrench (JS PN 64119) to connect lance to pressure 
source and nozzle onto lance. Apply wrench on lance and fitting

 directly 

behind end fitting thread (not on fitting ferrule or collar)

 when  

installing nozzle on lance. Do not clamp on the lance hose itself with vise 
when installing nozzle.
11. Avoid rough handling, stretching or straining of lance.
12. Never attempt to “ramrod” flex lance through blockages or to repair 
or recouple lances.
13. After use, drain, coil and store lance properly. Be sure safety tags 
remain intact.

RIGID TUBE CLEANING LANCES

1. 

Read General Safety

 section and Nozzle Safety Warnings prior to  

connecting rigid lances.
2. Do not use a rigid lance with a burst rating less that 3.0 times the  
pressure at which it will operate. 10,000 psi operating pressure rigid 
lances must have a minimum 30,000 psi burst rating. Do not use a rigid 
lance that has an unknown burst or unknown manufacturer’s operating 
pressure rating.
3. Clearance between lance and tube must be sufficient to permit the 
unrestricted backflow of water and debris. With tubes containing hard  
deposits this clearance should be 1/8” minimum on the diameter (or 
1/16” per side) of the lance. With tubes containing soft, pliable deposits 

Содержание J-FORCE JF6X15

Страница 1: ...maintenance of the product and to provide adequate supervision of personnel at all times Retain these instructions for future reference If this product is resold or otherwise conveyed purchaser must...

Страница 2: ...tion for Use 14 Section 4 Setup 15 Section 5 Operation 16 Section 6 Service 17 Section 7 Troubleshooting 21 Appendix A Exploded Views 22 Parts Placement 23 Appendix B Accessories 24 Bushing Removal To...

Страница 3: ...d to provide adequate supervision of personnel at all times Read the following in its entirety before connecting operating or repair ing equipment Purchasers and operators also should be familiar with...

Страница 4: ...rblast product Contact manufacturer 7 Thoroughly review alternative methods before initiating any potentially dangerous waterblasting operation Fully automated semi automated and or mechanized methods...

Страница 5: ...efore making required repairs or adjustments The pump operator should watch the nozzle operator at all times in case any difficulty arises and it becomes necessary to depressur ize system If the pump...

Страница 6: ...Read General Safety section prior to installing Relief Valve and or Pressure Relief Devices 2 A waterblast system should include both primary and secondary pressure relief protection A For primary pr...

Страница 7: ...t whip check is required at all hose connections including connections at fluid end 6 Always apply wrench to wrench flats when making threaded connections Do not apply wrench on the end fitting ferrul...

Страница 8: ...ny point C Nozzle s ability to hold pressure is questionable D Threads are missing or damaged FLEXIBLE TUBE CLEANING LANCES 1 Read General Safety section and Nozzle Safety Warnings prior to connecting...

Страница 9: ...and nozzle onto lance Apply wrench on lance and fitting directly behind end fitting thread not on fitting ferrule or collar when installing nozzle on lance Do not clamp on the lance hose itself with v...

Страница 10: ...avoid bending corrosion or other damage Damaged lances bends mars should be removed from service HIGH PRESSURE FITTINGS 1 Read General Safety section prior to installing fittings in system 2 Use non...

Страница 11: ...g replacement of any part inspect mating part for wear and replace if necessary 5 Do not attempt to install or use a part whose dimensions clearances function or use are suspect 6 Test repaired equipm...

Страница 12: ...tely field repairable in less than 5 minutes 10 forward 100 radial 135 rearward nozzle angles Designed to easily navigate and clean 6 pipes with 90 bends This system contains several high energy rare...

Страница 13: ...0 Maximum Operating Pressure bar 1000 1500 Minimum Operating Pressure bar 170 Maximum Flow l min 226 Inlet Connection 1 2 NPT 9 16 MP or M24 Tube or Pipe I D in 6 Tube or Pipe I D mm 152 Speed Range r...

Страница 14: ...epair or rebuild as necessary 3 2 Clean the 6 J Force by wiping internal components using a soft cloth and a water dispersing lubricant like WD 40 3 3 See Flow Charts in Appendix C to choose nozzle co...

Страница 15: ...f 4 threads 4 1 Prior to installing nozzles in the 6 J Force turn on the pump and run at low pressure to flush debris from the system Refer to nozzle charts in Appendix C to select the proper nozzle c...

Страница 16: ...ent Section 6 Protective Equipment For Personnel The 6 J Force can be used for minimum service tem perature of 20 C 4 F and a maximum service temperature of 115 C 240 F Use at lower or higher than rec...

Страница 17: ...LET NUT 66741 65381 J FORCE NOZZLE AY M24 INLET NUT 3 1 64828 RING WEAR 4 4 66220 SCREW 8 32 X 25 316SS 5 1 65385 HEAD ASSEMBLY 6 1 65388 REBUILD KIT 6a 1 66347 MANDREL 6b 1 66137 BUSHING FLANGE 6c 1...

Страница 18: ...6 1 DISASSEMBLY FOR MAINTENANCE 1 While holding the inlet nut 2 stationary in a vice or with a 1 1 4 wrench unscrew the mandel 6a by turning it counterclockwise with a 1 2 socket wrench 2 Once the man...

Страница 19: ...3 Wet o rings 6e on the flange bushing 6b very lightly with water or grease Slide the flange bushing into the head assembly 5 from the front side 4 If not already assembled thread the adjuster 1 onto...

Страница 20: ...ft 9 Slide the wear ring 3 onto the head assembly 5 with the nozzle installation clearance cutouts facing the front end of the head as sembly Attach the wear ring to the head assembly by rotating the...

Страница 21: ...zle size or worn nozzles Replace nozzles Debris Clean Low pressure Nozzles worn plugged or wrong size Replace nozzles O ring backup ring failure Replace o rings backup rings Connections not tight leak...

Страница 22: ...OZZLE AY 1 2 NPT INLET NUT 66348 65380 J FORCE NOZZLE AY 9 16 MP INLET NUT 66741 65381 J FORCE NOZZLE AY M24 INLET NUT 3 1 64828 RING WEAR 4 4 66220 SCREW 8 32 X 25 316SS 5 1 65385 HEAD ASSEMBLY 6 1 6...

Страница 23: ...el 66137 Bushing 64823 Thrust Bearing 26921 2 Bushing O ring 66138 2 Bushing Backup Ring 66806 3 8 Socket 66807 1 2 Socket 66808 Wrench Handle Socket Wrench Handle Rebuild Kit 65388 15K 6 J Force O ri...

Страница 24: ...ed orifice Tapered geometry provides highly cohesive distortion free waterjets for concentrated work saving cleaning and cutting power Straight 0 pattern 1 4 NPT male connection KIT PN TOOL PN PSI INL...

Страница 25: ...terial Tapered geometry provides highly cohesive distortion free waterjets for concentrated work savings cleaning and cutting power Straight 0 pattern 1 4 NPT male connection Backout Preventer Prevent...

Страница 26: ...Plug 0 069 35 113 Plug 0 075 Front Fwd x 2 Side x 2 Rear x 2 Front Fwd x 2 Side x 2 Rear x 2 Front Fwd x 2 Side x 2 Rear x 2 24 89 Plug 0 047 25 98 Plug 0 047 26 95 Plug 0 052 27 109 Plug 0 052 28 120...

Страница 27: ...66 0 093 0 067 100 0 073 0 073 55 39 0 125 0 063 84 0 082 0 082 56 57 0 106 0 093 77 0 090 0 075 57 43 0 125 0 069 75 0 093 0 073 58 78 0 093 0 075 59 46 0 125 0 073 60 0 106 0 057 60 48 0 125 0 075...

Страница 28: ...0 057 0 038 55 0 057 0 032 35 40 0 069 0 029 72 0 052 0 047 83 0 047 0 047 36 55 0 063 0 042 42 0 067 0 024 47 0 063 0 024 37 70 0 057 0 052 55 0 063 0 035 68 0 057 0 038 38 64 0 063 0 047 85 0 052 0...

Страница 29: ...4 0 029 0 073 49 0 038 0 063 119 0 020 0 067 39 78 0 032 0 073 90 0 029 0 069 77 0 032 0 063 40 46 0 042 0 069 120 0 020 0 073 127 0 020 0 069 41 28 0 047 0 067 114 0 024 0 073 100 0 029 0 067 42 79 0...

Страница 30: ...0 0 029 0 067 42 79 0 035 0 075 110 0 026 0 073 115 0 026 0 069 43 73 0 038 0 075 51 0 042 0 067 44 122 0 022 0 082 98 0 032 0 073 46 0 042 0 063 45 116 0 026 0 082 91 0 035 0 073 75 0 038 0 067 46 11...

Страница 31: ...020 0 047 27 50 0 022 0 047 28 54 0 022 0 052 70 0 018 0 052 29 72 0 018 0 057 68 0 020 0 052 30 72 0 018 0 063 48 0 026 0 052 65 0 022 0 052 31 71 0 020 0 063 68 0 022 0 057 32 69 0 022 0 063 65 0 0...

Страница 32: ...2 0 057 42 46 0 038 0 063 70 0 032 0 063 119 0 022 0 067 43 88 0 029 0 073 89 0 029 0 067 32 0 038 0 052 44 94 0 029 0 075 64 0 035 0 063 127 0 022 0 069 45 39 0 042 0 063 83 0 032 0 067 112 0 026 0 0...

Страница 33: ...33 PI 178 July 2020 This page intentionally left blank...

Страница 34: ...ment to be defective in material or factory workmanship Repairs or replacements are to be made at Jetstream in Houston Jetstream FS Solutions Rental Center the customer s location or at other location...

Страница 35: ...PLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH ARE DISCLAIMED THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IF ANY WARRANTY POSSIBLY ASSERTED FAILS OF ITS ESSENT...

Страница 36: ...77041 www waterblast com Application Policy Capacity ratings features and specifications vary depending upon the model and type of service Application approvals must be obtained from Jetstream contac...

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