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INSPECTION AND MAINTENANCE

Prior to initial use, all new, modified, and repaired hoists shall be inspected in accordance with Table 2.  Thereafter, inspections
shall be conducted at intervals shown in Table 1; and items to be inspected are indicated in Table 2 by F (Frequent) or P
(Periodic).

Frequent Inspections

 - Visual inspection by the oeprator or other authorized person.  This inspection includes listening for

unusual sounds while the hoist is operated that may indicate deficiencies.

Periodic Inspections

 - Audible-visual inspection as for Frequent Inspections, with some disassembly to allow a more detailed

inspection if external conditions indicate the need.

Exception

:  Brakes require more than audible-visual inspection.  Check daily by operating hoist with and without load, stopping at

various positions to test holding power and amount of drift, if any occurs.  TO ADJUST BRAKE (Refer to Figure 1):
1. Fully tighten nut to position A.
2. Slack off nut from position A to position B and insert cotter key.

TABLE 1 - FREQUENCY OF INSPECTION

SERVICE

FREQUENT (F)

INSPECTION

PERIODIC (P)

INSPECTION

Normal

Monthly

Annually

Heavy

Weekly to Monthly

Semi-Annually

Severe

Daily to Weekly

Quarterly

TABLE 2 - INSPECTION CHART

In chart, F indicates Frequent Inspection, P indicates Periodic Inspection

LOCATION

CHECK FOR

F

P

LOCATION

CHECK FOR

F

P

Braking mechanism

Slipping under load

T

Hook Retaining

Members

(Pins, Bolts, Nuts)

Not tight or secure

T

Hard to release

T

Brake Parts

Hook Latch

Damaged; does not close

T

Brake Discs

Glazing

T

Suspension Members

(Sheaves,hand-wheels, chain 

attachments, suspension bolts or  

pins)

Excessive wear

T

Oil contamination

T

Cracks

T

T

Pawl; Ratchet

Excessive wear

T

Gears

Distortion

T

Pawl Spring

Corrosion; stretch

T

Broken or worn teeth

T

Hooks

Chemical damage

T

Cracks

T

Deformation

T

Inadequate lubrication

T

5% in excess of normal throat

opening

T

Load Block;   Suspension

Housing

Distortion

T

T

10

E

 twist from plane of unbent hook

T

Cracks

T

T

Cracks (dye penetrant, magnetic

particle, or other suitable detection

method)

T

Trolley; Supporting Structure

Possible inability to

continue supporting

imposed loads

T

Bolts, Nuts, Rivets

Not  tight or secure

T

WARNING Label

Removed or illegible

T

Refer to ASME B30.16 for additional information on inspection, test, and maintenance.

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Содержание L90

Страница 1: ...nton Alberta Winnipeg Manitoba Mississauga Ontario St Laurent Quebec Dartmouth Nova Scotia V5A 4W4 T6B 3M8 R3H 0H4 L4Z 1X2 H4R 2A2 B3B 1M2 Tel 604 444 5300 Toll free Tel 204 632 6970 Tel 905 502 8665 Sans frais Tel 902 468 8324 Toll free 1 800 472 7685 Tel 1 800 468 1628 Toll free 1 800 665 7524 Toll free 1 800 387 3879 Tel 1 800 363 2885 Toll free 1 800 472 7686 Fax 604 444 9227 Fax 1 800 663 774...

Страница 2: ...pect test maintain and operate these hand chain hoists in accordance with ASME B30 16 Safety Standard for Overhead Hoists These general instructions deal with the normal installation operation and maintenance situations encountered with the hand chain hoists described herein The instructions should not be interpreted to anticipate every possible contingency or to anticipate the final system or con...

Страница 3: ...other obstructions when hoisting and travelling the load 3 Eliminate any twists or kinks in the load chain SAFETY PRECAUTIONS A READ these instructions and ASME B30 16 Safety Standard for Overhead Hoists before installing operating or maintaining this equipment B WARN personnel of approaching loads C DO NOT 1 Lift more than rated load 2 Operate hoist when it is restricted from forming a straight l...

Страница 4: ...QUENT F INSPECTION PERIODIC P INSPECTION Normal Monthly Annually Heavy Weekly to Monthly Semi Annually Severe Daily to Weekly Quarterly TABLE 2 INSPECTION CHART In chart F indicates Frequent Inspection P indicates Periodic Inspection LOCATION CHECK FOR F P LOCATION CHECK FOR F P Braking mechanism Slipping under load T Hook Retaining Members Pins Bolts Nuts Not tight or secure T Hard to release T B...

Страница 5: ...ws 1 Measure hook throat opening from metal to metal of the hook as shown by dimension g in Figure 2 DO NOT measure from latch to metal Hook must be replaced when throat opening measurement has increased 5 over the original throat opening dimension of a new hook as follows CAPACITY TONS DIMENSION g NEW HOOK DIMENSION g REPLACE HOOK 1 2 30mm 31 5mm 1 34mm 35 7mm 1 1 2 39mm 40 9mm 2 43mm 45 2mm 3 50...

Страница 6: ...or brackets and chain link 4 Insert cotter pin through hole in anchor pin and secure To install load chain into lower hook 1 2 1 1 1 2 and 2 ton 1 Remove cotter pin from castle nut and remove nut 2 Insert last chain link into lower hook slot Check that chain is not twisted 3 Insert chain bolt into lower hook slot 4 Insert chain bolt through lower hook slot and chain link 5 Secure castle nut to end...

Страница 7: ...6 ...

Страница 8: ...D STYLE SAFETY LATCH ASSY NEW STYLE GEAR CASE ASSY 2ND 3RD GEAR ASSY STRIPPER ASSY TOP HOOK PIN STAY BOLT COVER NUT WASHER HAND WHEEL COVER CHAIN STOP PIN ANCHOR PLATE ANCHOR PLATE PIN DRIVING SHAFT DRIVING SHAFT WASHER LOAD GEAR CASTLE NUT CASTLE NUT PIN LOAD METAL LOAD SHEAVE COVER LOAD SHEAVE COVER PIN HAND CHAIN WHEEL DISC HUB RATCHET GEAR FRICTION DISC CHECK WASHER PAWL PAWL PIN PAWL SPRING B...

Страница 9: ... BOTTOM HOOK ASSY SAFETY LATCH ASSY GEAR CASE ASSY 2ND 3RD GEAR ASSY STRIPPER ASSY TOP HOOK PIN STAY BOLT COVER NUT WASHER HAND WHEEL COVER CHAIN STOP PIN ANCHOR PLATE ANCHOR PLATE PIN DRIVING SHAFT DRIVING SHAFT WASHER LOAD GEAR CASTLE NUT CASTLE NUT PIN LOAD METAL LOAD SHEAVE COVER LOAD SHEAVE COVER PIN HAND CHAIN WHEEL DISC HUB RATCHET GEAR FRICTION DISC CHECK WASHER PAWL PAWL PIN PAWL SPRING B...

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