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Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET
Model L-100 Series Chain Hoist. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. This hoist has been
designed and constructed to provide consistent, long-term operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
local supplier or JET. JET can also be reached at our web site: www.jettools.com.

The L-100 Chain Hoist complies with ANSI/ASME B30.16 and HST-2 standards.

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Содержание L100-25

Страница 1: ...New Sanford Road LaVergne Tennessee 37086 Part No M 106210 Ph 800 274 6848 Revision D1 07 2018 www jettools com Copyright 2018 JET 1 ton model shown For L100 200 serial no 15070001 and higher For L100...

Страница 2: ...st must have the same capacity as the load to be moved 15 Never allow the load chain to set over sharp edges All lifts must be made with straight chain that is free of obstacles 16 If the hand chain i...

Страница 3: ...on 10 7 5 Chain Installation 0 5 to 2 Ton Hoists 10 7 6 Chain Installation 3 to 5 Ton Hoists 10 7 7 Chain Installation 10 to 20 Ton Hoists 11 8 0 Overload Protection 11 9 0 Inspection and Maintenance...

Страница 4: ...ing procedures maintenance instructions and parts breakdown This hoist has been designed and constructed to provide consistent long term operation if used in accordance with instructions set forth in...

Страница 5: ...5 4 0 Specifications...

Страница 6: ...d with your JET chain hoist is designed manufactured and tested for proper fit and durability Over a period of time the chain may need to be replaced For your own safety use factory replacement chain...

Страница 7: ...equal to the total load to be lifted 5 Check that the chain is not twisted at the bottom hook All welds should face the same direction Figure 4 6 For hoists with two or more falls of chain make sure...

Страница 8: ...vise jaw Figure 7 4 Tighten the vise jaw 5 Using an adjustable wrench twist the link horizontally from front to back Figure 8 Open just far enough to insert or remove a second chain link Note Chain l...

Страница 9: ...of the increase in length 4 If the length of used chain exceeds 2 1 2 percent of the unused chain replace the chain See Load Limits on page 13 for specific link measurements Do not add to the load cha...

Страница 10: ...ghten 7 6 Chain Installation 3 to 5 Ton Hoists Referring to Figure 13 1 After installing the load chain into the load chain sprocket B run the remaining chain through your hand to remove any twist The...

Страница 11: ...F Check that the load chain is not twisted and welds face away from the pulley 6 Remove the cotter pin and chain anchor pin in the upper hook slot G 7 Insert the last link into the upper hook slot 8...

Страница 12: ...se serious injury 1 Clean hoist after each use and oil lightly NOTE Do not get oil on brake system 2 Do not drop or drag the hoist 3 Store the hoist in a clean and dry environment 4 While not mandator...

Страница 13: ...where excessive wear is indicated Any load chain that shows noticeable deformation or heat influence must be replaced with a new one Never extend load chain by welding a second piece to the original...

Страница 14: ...Replace load sheave if damaged or excessively worn Ratchet disc teeth pawls or pawl springs worn or damaged Inspect elements and replace if needed Bearing failure Contact JET service center for disas...

Страница 15: ...are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www jettools com Having the Model Number...

Страница 16: ...16 13 1 1 L 100 Chain Hoist Parts Breakdown...

Страница 17: ...Wheel Cover 1 Hand Chain Guide 2 8A L100 25 8A Warning Label 1 9 L100 25 9 1 Wheel Stopper M6 1 10 L100 25 10 1 Wheel Washer 1 12 L100 25 12 Hand Chain specify length 3x15 mm 1 13 L100 25 13 Hand Cha...

Страница 18: ...Lock Nut Black Oxide M6 3 28 L100 25 28 Rivet 2x4 mm 4 29 LM000013 Name Plate L100 25 1 29 LM000014 Name Plate L100 25 with overload 1 30 L100 25 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31...

Страница 19: ...and Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 25 9 1 Wheel Stopper M6 1 10 L100 25 10 1 Wheel Washer 1 12 L100 50 12 Hand Chain specify length 4 8x22 mm 1 13 L100 50 13 Hand Chain Connecting...

Страница 20: ...8 3 28 L100 50 28 Rivet 3x5 mm 4 29 LM000015 Name Plate L100 50 1 29 LM000016 Name Plate L100 50 with overload 1 30 L100 50 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 50 31 Load Sheave...

Страница 21: ...Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 100 9 1 Wheel Stopper M8 1 10 L100 100 10 1 Wheel Washer 1 12 L100 100 12 Hand Chain specify length 5x25 mm 1 13 L100 100 13 Hand Chain Connecting Li...

Страница 22: ...8 L100 100 28 Rivet 3x6 mm 4 29 LM000017 Name Plate L100 100 1 29 LM000018 Name Plate L100 100 with overload 1 30 L100 100 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 100 31 Load Sheave...

Страница 23: ...d Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 100 9 1 Wheel Stopper M8 1 10 L100 100 10 1 Wheel Washer 1 12 L100 100 12 Hand Chain specify length 5x25 mm 1 13 L100 100 13 Hand Chain Connecting...

Страница 24: ...28 L100 100 28 Rivet 3x6 mm 4 29 LM000019 Name Plate L100 150 1 29 LM000020 Name Plate L100 150 with overload 1 30 L100 300 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 300 31 Load Sheave...

Страница 25: ...Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 100 9 1 Wheel Stopper M8 1 10 L100 100 10 1 Wheel Washer 1 12 L100 100 12 Hand Chain specify length 5x25 mm 1 13 L100 100 13 Hand Chain Connecting Li...

Страница 26: ...28 L100 100 28 Rivet 3x6 mm 4 29 LM000021 Name Plate L100 200 1 29 LM000022 Name Plate L100 200 with overload 1 30 L100 200 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 200 31 Load Sheave...

Страница 27: ...M12 2 Lock Washer M12 2 Bottom Hook Holder 1 8 L100 300 8G Hand Wheel Cover Assembly 1 Hand Wheel Cover 1 Hand Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 100 9 1 Wheel Stopper M8 1 10 L100 100...

Страница 28: ...L100 100 28 Rivet 3x6 mm 4 29 LM000023 Name Plate L100 300 1 29 LM000024 Name Plate L100 300 with overload 1 30 L100 300 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 300 31 Load Sheave 1...

Страница 29: ...ttom Hook Holder 1 8 L100 500 8G Hand Wheel Cover Assembly 1 Hand Wheel Cover 1 Hand Chain Guide 2 8A L100 50 8A Warning Label 1 9 L100 100 9 1 Wheel Stopper M8 1 10 L100 100 10 1 Wheel Washer 1 12 L1...

Страница 30: ...LM000025 Name Plate L100 500 1 29 LM000026 Name Plate L100 500 with overload 1 30 L100 500 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 500 31 Load Sheave 1 31A L100 500 31A C Clip 24 mm...

Страница 31: ...ring 1 Socket Head Cap Screw M5x30 1 Lock Nut M5 1 Idle Shaft 2 Idle Sheave 2 Needle Bearing 1 Socket Head Cap Screw M12x45 3 Lock Nut M12 3 Lock Washer M12 3 Hook Collar Bushing 1 Bottom Hook Holder...

Страница 32: ...27A F001754 Lock Nut M8 3 28 L100 100 28 Rivet 3x6 mm 4 29 LM000027 Name Plate L100 1000 1 29 LM000028 Name Plate L100 1000 with overload 1 30 L100 500 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear...

Страница 33: ...le Spring 1 Socket Head Cap Screw M6x30 1 Lock Nut M6 1 Idle Shaft 1 Idle Sheave 3 Needle Bearing 3 Socket Head Cap Screw 3 Lock Nut 3 Lock Washer 3 Hook Collar Bushing 1 Bottom Hook Holder 1 8 L100 5...

Страница 34: ...L100 100 28 Rivet 3x6 mm 4 29 LM000029 Name Plate L100 1500 1 29 LM000030 Name Plate L100 1500 with overload 1 30 L100 500 30 Spur Gear Assembly 2 Spur Gear 2 Pinion Gear 2 31 L100 500 31 Load Sheave...

Страница 35: ...t Head Cap Screw M6x30 1 Lock Nut M6 1 Needle Bearing 4x20 mm 1 Idle Shaft 4 Idle Sheave 2 Bottom Hook Shaft 1 Snap Ring 35 mm 4 Snap Ring 42 mm 2 Hook Collar Bushing 1 Bottom Hook Holder 1 8 L100 500...

Страница 36: ...6 27 F001756 Lock Nut M12 6 27A F001754 Lock Nut M8 6 28 L100 100 28 Rivet 3x6 mm 8 29 LM000031 Name Plate L100 2000 2 29 LM000032 Name Plate L100 2000 with overload 2 30 L100 500 30 Spur Gear Assemb...

Страница 37: ...tional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loc...

Страница 38: ...38 This page intentionally left blank...

Страница 39: ...39 This page intentionally left blank...

Страница 40: ...40 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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