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TROUBLESHOOTING GUIDE

Motor and Machine Operation

PROBLEM

LIKELY CAUSE

SOLUTION

Snipe

Dull cutter inserts

Replace or turn cutter inserts.

(depressions at

Infeed or outfeed tables out of

Readjust tables. Feed scrap of same

end of workpiece)

adjustment.

thickness before and after

Residue on rollers.

workpiece.

Clean rollers.

Torn grain.

Too deep or shallow blade

Reduce or increase the depth of cut.

setting.

Feed other end of board first.

Work piece being fed against

Replace or turn cutter inserts.

grain.

Try skewing board when feeding.

Dull cutter inserts

VERY slightly dampen work piece.

Fuzzy/rough grain.

High wood moisture content.

Dry wood before planing.

Dull cutter inserts

Replace or turn cutter inserts

Too deep cut.

Reduce depth of cut

Board thickness

Depth scale incorrectly set.

Adjust depth scale.

does not match

depth scale indicator.

Will not start.

Not plugged in.

Check the power source.

Blown circuit.

Replace fuse, reset breaker, or call

Switch key removed.

electrician.

Replace switch key.

Interrupted operation Unit overloaded.

Reduce load.

Circuit overloaded.

Operate on circuit separate from

other appliances or motors or

connect to circuit with adequate amp

rating.

Planer not feeding

Too much material being

Reduce cut depth.

properly

removed.

Replace cutter inserts.

Cutter inserts dull.

Clean tables and apply paste wax.

Build up on tables.

Clean rollers with a cleaner safe for

Build up on rollers.

rubber surfaces.

Содержание JWP-12L

Страница 1: ... 2 Thicknesser with Straight Knife Cutterhead Original GB Operating Instructions JPW Tool AG Ackerstrasse 45 CH 8610 Uster Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com M 10000847M 2020 01 ...

Страница 2: ...t 25 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and s...

Страница 3: ...of Stock 178mm Minimum Thickness of Stock 4 76mm Number of Knives 2 Motor Power Input 230V 50 Hz AC Only 7 5 Amp Shipping Weight 27 4 kg Shipping Dimensions L 635 x W 464 x H 388 mm Product Dimensions W 565 x W 715 w tables x H 390 w o handle Dust Port Outside Diameter 50 with adapter 100 to 64 mm FEATURE IDENTIFICATION Raise Lower Handle Dust Port Vacuum Power Switch Adaptor Depth of Cut Indicato...

Страница 4: ...ry including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium fr...

Страница 5: ...ality job by only performing operations for which the machine was intended WARNING DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine WARNING DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using...

Страница 6: ... result in serious personal injury WARNING USE ONLY recommended accessories Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extensi...

Страница 7: ...STOP using this machine if at any time you experience difficulties in performing any operation Contact your supervisor instructor or machine service center immediately 6 Safety decals are on this machine to warn and direct you to how to protector yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the...

Страница 8: ... blades 19 MAKE CERTAIN that the planer is properly adjusted prior to use 20 DO NOT try and remove excessive amounts of wood in one single pass 21 INSPECT all stock before planing ensuring that there are no foreign objects embedded in the wood loose knots or knots that may become loose during operation 22 WARNING DO NOT attempt to remove jams until power is disconnected and all moving parts have c...

Страница 9: ... if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded WARNING Electrocution or fire could result if this machine is not grounded properly or if the electrical configuration does not comply with local and state electrical codes MAKE CERTAIN the machine is disconnected from power source before starting any electrical work MAKE SURE the c...

Страница 10: ...is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas 10 ...

Страница 11: ...protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces including the infeed outfeed and center tables Make sure to buff out the wax before assembly Compare the items to inventory figures and verify that all items are accounted for If at all possible retain shipping carton for warranty service if ever needed If any parts are missing do not...

Страница 12: ...ed hex wrench SEE FIG 1 A B FIG 1 ATTACHING DUST PORT and ADAPTOR The Dust Port is to be used when the planer to be connected to a dust collector It has a 2 port on it to accommodate dust collection systems and 2 1 2 4 adaptor to connect vacuum hose To install 1 Install the 2 dust port A in the rear of the planer by using 2 thumb screws B SEE FIG 2A If needed for 2 1 2 or 4 vacuum hose install the...

Страница 13: ... is any tendency for the planer to tip over slide or walk the planer MUST be secured to a supporting surface such as a workbench or table Four holes are provided 2 are shown at A to securely mount the planer The surface you are mounting the planer to should be perfectly flat SEE FIG 3 A FIG 3 13 ...

Страница 14: ...to make sure that the infeed table is level with the planer table 3 If an adjustment is necessary raise table loosen lock nuts D and adjust Hex Head Screws E on each side of the table until the infeed table is level with the planer table This will adjust the outer edge of the table If necessary loosen the three screws of one side of infeed table F after adjusting then retighten the screws back Adj...

Страница 15: ...ntrols the depth of cut on the planer To adjust 1 To raise the head assembly A turn the adjusting handle B clockwise SEE FIG 5 2 To lower the head assembly turn the adjusting handle counterclockwise NOTE One revolution of the handle will move the cutterhead up or down approximately 1 16 You can confirm this by referencing the scale C on the front right side of the planer B A C FIG 5 15 ...

Страница 16: ... from your sight angle SEE FIG 8 on the following page 5 Using the supplied torx wrench B unscrew the six screws C just enough so that the locking bar D separates from the knife E allowing the knife to be removed Do not completely remove the screws Insert the magnetic knife removal tool F underneath the center of the locking bar SEE FIG 8 9 on the following page 6 Lift the tool up until the knife ...

Страница 17: ...cale is set properly run a piece of wood through the planer and measure the thickness of the wood If the scale is out of alignment loosen the two round head screws A holding the scale indicator B and adjust the thickness indicator to the correct setting Make sure to re tighten the two screws once the adjustment is complete FIG 10 FIG 10 17 A B C F E A B A B C C D B KNIFE SHARP ANGLE C D ...

Страница 18: ...zines or get formal training to maximize the potential of your planer while minimizing the risks NOTE This planer is designed to process wood ONLY WARNING Make sure the switch is in the OFF position before connecting cord into socket Do not touch the plug s prongs when unplugging or plugging WARNING In the case of a power outage such as a breaker or fuse trip always turn the switch to the OFF posi...

Страница 19: ...Y and ADJUSTMENTS sections again if necessary BASIC OPERATION WARNING To avoid serious personal injury NEVER stand directly in line with the front or rear of the planer If an object is thrown from the planer it will travel in this direction 1 Stand to either the left or right side of the planer 2 Turn the switch to the ON position 3 Lift the workpiece onto the infeed table by grabbing the edges of...

Страница 20: ... 24 AVOIDING SNIPE Snipe gouging or depression of the board at the ends can occur when the board is not properly supported For workpieces longer than 1 2meter greater care must be taken to reduce the problem because the additional length of the workpiece translates into more unsupported weight pulling down on the end of the board This unsupported weight will work against keeping the stock flat Mak...

Страница 21: ...o rubberized surfaces Periodically clean wax and buff the tables This will aid in the prevention of improper feeding of the workpiece HARDWARE TIGHTNESS Periodically check all clamps nuts bolts and screws for tightness and condition Stop the machine and recheck the cutterhead screw and knives or tips for tightness after about 50 hours of operation Recheck periodically GEAR LUBRICATION The gears in...

Страница 22: ...s and guards that you removed once lubrication is complete BRUSH REPLACEMENT Brush life will vary depending on the load placed on the motor The brushes should be inspected every 10 15 hours of use To inspect or replace 1 Remove the brush holders one of which is shown at A The other is located in the same position on the rear of the motor assembly The Brush Holder can be removed using a flat blade ...

Страница 23: ... the carbon B the spring C and the wire D SEE FIG 15 B C D FIG 15 3 If the carbon of either brush is worn down to 4 76mm or less both brushes should be replaced Also if the spring or wire are burned or damaged in any way both brushes should be replaced 23 ...

Страница 24: ...od moisture content Dry wood before planing Dull cutter inserts Replace or turn cutter inserts Too deep cut Reduce depth of cut Board thickness Depth scale incorrectly set Adjust depth scale does not match depth scale indicator Will not start Not plugged in Check the power source Blown circuit Replace fuse reset breaker or call Switch key removed electrician Replace switch key Interrupted operatio...

Страница 25: ...Exploded View for 10000847M 25 ...

Страница 26: ...oth Lock Washer M6 2 41 JWP12L 41 Special Hex Socket Cap Screw M5 x 12 8 42 TS 1550071 Flat Washer M10 4 43 JWP12L 43 Special Washer 4 44 JWP12L 44 Motor Pivot Rod 1 45 JWP12L 45 Upper Frame 1 46 JWP12L 46 Belt Guard 1 47 JWP12L 47 Flat Washer 2 48 TS 1502031 Socket HD Cap Screw M5 x 12 21 49 JWP12L 49 Motor Bracket 1 51 TS 1490021 Hex Cap Screw M8 x 16 1 52 JWP12L 52 Height Adjust Spindle 1 53 JW...

Страница 27: ...eed Table 2 126 JWP12L 126 Scale 1 132 JWP12L 132 Flat HD Tapping Screw M4 x 8 4 133 JWP12L 133 Dust Chute 1 134 JWP12L 134 Dust Chute Plate 1 139 JWP12L 139 Spring 1 141 TS 1540031 Hex Nut M5 5 142 TS 1482041 Hex Cap Screw M6 x 20 5 159 JWP12L 159 Switch KJD17 1 178 JWP12L 178 Brush Cover 2 179 JWP12L 179 Motor Brush 2 180 JWP12L 180 Brush Holder 2 185 JWP12L 185 Overload Protection Assy 10A 1 22...

Страница 28: ...Wiring Diagram for 10000847M 28 ...

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