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13

Note:

 Due to variables in tool diameter, coatings, 

coolant, and materials, no specific spindle speed or 
feed rate recommendations are provided. Use 
general shop manuals that have data applicable to 
the milling and drilling operations being performed; 
or contact the supplier of the tooling, coolant, and 
material for specific recommendations. 

10.5

  Draw bar operation; changing 

tooling 

The drawbar has 7/16”-20 right hand threads and 
should be tightened with normal pressure using the 
provided wrench. To remove a tool: 

1.  Lock spindle by turning spindle brake (B, 

Figure 6) left or right. 

2.  Use provided wrench to loosen draw bar two 

or three turns (counterclockwise). 

3.  If collet does not open immediately, tap the top 

of draw bar with a soft-faced hammer to 
loosen collet from taper. 

4.  Remove tool from collet. 

5.  Insert new tool into collet. 

6.  Tighten draw bar firmly using provided wrench. 

The tool is now ready for use. 

7. Release 

spindle 

brake. 

11.0

  Adjustments 

11.1

  Head movement: left and right 

 Make sure machine base is 

secured to floor before repositioning mill head. 
The center of gravity can shift enough to cause 
machine to tip over, resulting in serious injury 
to operator and damage to machine. 

1.  Loosen four large hex nuts (A, Figure 11) that 

secure mill head to ram adapter. One-quarter 
(1/4) turn should be sufficient to allow head to 
move. 

NOTE

:  For angles greater than 10 degrees, 

use your free hand to support mill head, 
relieving weight off the brass worm gears. 
Doing so will lengthen life of worm gears. 

2.  Turn worm nut (B, Figure 11) to tilt head left or 

right as required. Use scale on ram adapter to 
establish angle. 

NOTE:

 The scales on ram adapter and for 

head rotation are guides only. Close tolerance 
work will require use of a dial indicator to make 
sure head is 90° to table in X and Y axes. 
Please note the table is fitted to be slightly 
higher in front, usually about 0.0005”. 

 

 

Be sure to apply torque in 

two steps using a crossing pattern. Failure 
to do so could distort the face of the ram 
adapter.

 

3.  Tighten the four hex nuts. Tighten in two steps 

using a calibrated torque wrench. Use a 
crossing pattern to tighten the nuts. Tighten 
initially to 25 foot-pounds. 

 

Figure 11:  head movement 

4.  Before applying final torque, check to make 

sure mill head is perpendicular to worktable. 

5.  Set up a dial indicator in a collet (see Figure 

11) and secure using draw bar. 

6.  Put spindle drive in neutral. 

7.  Set the dial indicator plunger on the worktable.  

Zero indicator. 

8.  Rotate spindle 180 degrees (when rotating, 

raise dial indicator plunger by hand to prevent 
it from dropping into table T-slots). 

9.  Read dial indicator – it should read zero. If not, 

loosen the four hex nuts and reposition mill 
head.   

10. Recheck perpendicularity using dial indicator. 

Repeat the above procedure until dial indicator 
reads zero in both positions. 

11.  Tighten the four hex nuts. Tighten in two steps 

using a calibrated torque wrench. Use a 
crossing pattern to tighten the nuts. Tighten 
initially to 25 foot-pounds, then tighten to final 
torque of 50 foot-pounds. NOTE: Do not 
overtighten, as it may cause binding of quill. 

 Be sure to apply torque in 

two steps using a crossing pattern. Failure 
to do so could distort the face of the ram 
adapter. 

Содержание JVM-836

Страница 1: ...g Instructions and Parts Manual Step Pulley Turret Mill Model JVM 836 JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 690036 Ph 800 274 6848 Revision D 03 2016 www jettools com Copyright 2...

Страница 2: ...ional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Loca...

Страница 3: ...operation changing tooling 13 11 0 Adjustments 13 11 1 Head movement left and right 13 11 2 Positioning ram 14 11 3 Gib adjustment 14 11 4 Ram wear plate adjustment 14 11 5 Table lead screw backlash...

Страница 4: ...entilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 12 Do not operate this machine while tired or under...

Страница 5: ...damp or wet locations or expose it to rain Keep work area well lighted 37 Some coolants used for machining contain chemicals that may be hazardous to your health if not used properly Read and underst...

Страница 6: ...m Distance Spindle to Column 15 3 4 15 3 4 Minimum Distance Spindle to Column 5 1 4 5 1 4 Collet Capacity 1 8 7 8 1 8 7 8 Ram Travel 10 1 2 10 1 2 Ram Rotation 90 L and R 90 L and R Table Table Size 7...

Страница 7: ...7 6 0 JVM 836 Installation Layout Figure 1...

Страница 8: ...nance and safety instructions NOTE Some parts shown below may have come pre installed on the mill 7 2 Contents of shipping container Refer to Figure 2 1 Turret Mill not shown 1 Flat Way Cover rear 1 P...

Страница 9: ...l on a concrete floor to use grout thin mortar to correct any unevenness in the concrete and provide a solid foundation at all points Mill must be supported equally under all four corners Failure to c...

Страница 10: ...ll pin with a hole Tap handle lightly until it is flush against hub surface 13 Install elevating knee crank on its shaft 14 Install rubber way covers at front and behind table 7 6 Lubrication Do not o...

Страница 11: ...7 Rotate handle clockwise to lock quill in position counter clockwise to release E Micrometer Adjusting Nut E Figure 6 For setting specific spindle depth Each graduation on the nut represents 0 001 o...

Страница 12: ...Set switch to OFF position 2 Place work piece on table 3 Clamp work piece using T slot clamps studs and step blocks as required Figure 9 Figure 9 10 3 Changing speeds 1 Unscrew two knobs A Figure 7 a...

Страница 13: ...s 2 Turn worm nut B Figure 11 to tilt head left or right as required Use scale on ram adapter to establish angle NOTE The scales on ram adapter and for head rotation are guides only Close tolerance wo...

Страница 14: ...E When adjusting gibs always start with the knee first adjust the saddle second and adjust the table last 11 3 1 Knee gib Loosen the two knee locking handles The knee gib adjustment screw A Figure 13...

Страница 15: ...Backlash should be between 0 003 inch and 0 005 inch 9 If necessary repeat the above steps 10 Install pleated way cover 11 5 2 Longitudinal backlash adjustment Refer to Figure 14 Only one of the long...

Страница 16: ...igure 15 Figure 16 13 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday 8 00 a m to 5 00...

Страница 17: ...17 13 1 1 JVM 836 Head Assembly Exploded View...

Страница 18: ...JVM836 25 Round Pin 1 26 JVM836 26 Handle Base s n XXXX0049 and lower 1 JVM836 26T Handle Base s n 0040050 and higher 1 JVM836 26TA Handle Assembly includes 26 30 31 1 27 SB 6MM Steel Ball 6 1 28 JVM8...

Страница 19: ...6 71 1 Taper Roller Bearing 32008 1 72 JVM836 72 Nut s n xxx0049 and lower 1 JVM836 72T Nut s n 0040050 and higher 2 JVM836 72TA Nut Assembly includes 72 83 98 1 79 JVM836 79 Protection Ring 1 80 JVM8...

Страница 20: ...20 13 2 1 JVM 836 Upper Head Assembly Exploded View...

Страница 21: ...h Motor s n XXX0049 and lower 1 1 2HP 3 Ph 1 VM M25 Motor s n 0040050 to 2110610 1 1 2HP 1 Ph 1 VM M25 3Ph Motor s n 0040050 to 2110610 1 1 2HP 3 Ph 1 VM M25N Motor s n 2120611 and higher 1 1 2HP 1 Ph...

Страница 22: ...6x8 4 44 JVM836 44B Switch Cord 4C 1Ph 1 JVM836 44 3Ph Switch Cord 7C 3Ph 1 45 VB A29 Belt A29 1 46 VM M26 1PHG Spindle Speed Chart 1 Phase 1 VM M26 3PHG Spindle Speed Chart 3 Phase 1 48 VM M2 1 Sprin...

Страница 23: ...23 13 3 1 JVM 836 Leadscrew Assembly Exploded View...

Страница 24: ...I14 Bearing Bracket 1 15 VM I18 Bearing Bracket 1 16 VM J11 Bearing Block 1 17 VM I13 Hex Socket Screw M10x16 8 18 VM I12 Taper Pin 8x130 mm 6 19 TS 1515021 Hex Socket Screw M8x20 4 20 JVM836 20B Flat...

Страница 25: ...25 13 4 1 JVM 836 Base Assembly Exploded View...

Страница 26: ...M L3T Pinion Shaft s n 0040050 and higher 1 VM L3TA Pinion Shaft Assembly includes 11 12 13 1 14 VM L2 Full Dog Point Set Screw M6x12 1 16 TS 1550081 Flat Washer M12 4 17 VM K12 Stud serial 0040063 lo...

Страница 27: ...nurled Nut 1 69 VM H4 Clutch Insert 1 VM H4T Clutch Insert 1 71 VM H1 Hand Lever 1 VM H1T Hand Lever 1 73 VM H1 3G Hand Grip 1 74 VM H24 Straight Bevel Gear s n XXX0049 and lower 1 VM H24T Helical Bev...

Страница 28: ...HP Hand Oiling Pump 1 2 JVM836 ALMP Aluminum Pipe 4 1 3 JVM836 DB Oil Regulating Distributor 1 4 JVM836 TJ T Joint 4 1 5 JVM836 FST Flexible Steel Tube 1 6 JVM836 CJ Check Joint 4 1 8PT 2 7 JVM836 EJ...

Страница 29: ...29 14 0 Electrical Connections for JVM 836...

Страница 30: ...30 This page intentionally left blank...

Страница 31: ...31 This page intentionally left blank...

Страница 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com...

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