background image

12 

 

5.  Pull downfeed handle (J) away from head to 

engage powerfeed. 

6.  When set depth is reached, downfeed handle 

will disengage and spindle will retract. Spindle 
will continue to rotate. 

9.6

  Drilling recommendations 

9.6.1

  Drilling speeds 

The speed of a drill is usually measured in terms of 
the rate at which the outer periphery of the tool 
moves in relation to the work being drilled. The 
common term for this is Surface Feet per Minute 
(SFM). The relationship of SFM is expressed in the 
following formulas: 

 
SFM = 0.26 X rpm X Drill Diameter (in inches) 
 
RPM = 3.8 x ________SFM__________ 
                        Drill diameter (in inches) 
 

In general, the higher the speed the shorter the drill 
life. Operating at the low end of the speed range for 
a particular material will result in longer life. The 
most efficient speed for drill operation depends 
upon many variables: 

1. 

Composition and hardness of material. 

2. 

Depth of hole. 

3. 

Efficiency of cutting fluid. 

4. 

Type and condition of drilling machine. 

5. 

Desired quality of hole. 

6. 

Difficulty of set-up. 

 

9.6.2  

Drilling feed 

The feed of a drill is governed by size of tool and the 
material drilled. Because feed rate partially 
determines rate of production and also is a factor in 
tool life, it should be chosen carefully for each job. 
In general, the most effective feeds will be found in 
the following ranges: 

Diameter of Drill 

(inches) 

Feed per Revolution 

(inches) 

Under 1/8 

0.001 to 0.002 

1/8 to 1/4 

0.002 to 0.004 

1/4 to 1/2 

0.004 to 0.007 

1/2 to 5/8 

0.007 to 0.015 

Table 2 

9.6.3

  Excessive speed/feed indicators 

A drill that splits up the web is evidence of too much 
feed or insufficient tip clearance at the center as a 
result of improper grinding. The rapid wearing away 
of the extreme outer corners of cutting edges 
indicates that speed is too high. A drill chipping or 
breaking out at the cutting edges indicates that 
either feed is too heavy or drill has been ground with 
too much tip clearance. 

9.6.4

  Speeds for high speed steel drills 

Material 

Speed 

(SFPM) 

Alloy Steel — 300 to 400 Brinell 

20-30 

Stainless Steel 

30-40 

Automotive Steel Forgings 

40-50 

Tool Steel, 1.2C 

50-60 

Steel, .4C to .5C 

70-80 

Mild Machinery Steel, .2C to .3C 

80-110 

Hard Chilled Cast Iron 

30-40 

Medium Hard Cast Iron 

70-100 

Soft Cast Iron 

100-150 

Malleable Iron 

80-90 

High Nickel Steel or Monel 

40-50 

High Tensile Bronze 

70-150 

Ordinary Brass and Bronze 

200-300 

Aluminum and its Alloys 

200-300 

Magnesium and its Alloys 

250-400 

Slate, Marble, and Stone 

15-25 

Plastics and similar materials 
(Bakelite) 

100-150 

Wood 

300-400 

Titanium Alloys 

10-25 

Titanium Alloy Sheet 

50–60 

Note: In cases where carbon steel drills are applicable, the 
drill should be run at speeds of 40 to 50 percent of those 
given above. 

Table 3 

10.0

  User-maintenance 

10.1

  Drive belt replacement 

 

Disconnect electrical power to 

drill press to avoid possibility of inadvertent 
operation and exposure to potentially lethal 
voltage levels.

 

1.  Disconnect machine from power source. 

2.  Loosen set screw and remove speed range 

handle. 

3.  Remove screws and take off pulley cover. 

4.  Disconnect electrical wiring from motor junction 

box, and remove motor. 

5.  Remove used belt. Install replacement belt. 

6.  Install motor and connect electrical wiring (refer 

to 

sect. 13.0

 for wiring details). 

7.  Install pulley cover and secure with screws. 

8.  Connect drill press to power and run machine to 

verify correct operation. 

 

 

Содержание JDP20EVST-230-PDF

Страница 1: ...s and Parts Manual 20 EVS Drill Press with Powerfeed Models JDP20EVST 230 PDF 460 PDF JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 354245 Ph 800 274 6848 Edition 2 05 2017 www jettools com Copyright 2017 JET ...

Страница 2: ...glasses with side shields which comply with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from breakage of eye protection 2 Wear proper apparel No loose clothing or jewelry which can get caught in moving parts Rubber soled footwear is recommended for best footing 3 Do not overreach Failure to maintain proper working pos...

Страница 3: ...te of California to cause birth defects and in some cases cancer California Health and Safety Code Section 25249 5 et seq Familiarize yourself with the following safety notices used in this manual This means that if precautions are not heeded it may result in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious or even fatal injury 1 2 ...

Страница 4: ...ear shall be impact resistant protective safety glasses with side shields complying with ANSI Z87 1 specifications Use of eye wear which does not comply with ANSI Z87 1 specifications could result in severe injury from breakage of eye protection B Figure 1 1 7 When drilling in material which causes dust a dust mask shall be worn See C Figure 1 1 8 Avoid contact with coolant especially guarding the...

Страница 5: ...ement 13 10 3 Lubrication 13 10 4 Additional servicing 13 11 0 Troubleshooting JDP20EVST PDF series Drill Presses 14 12 0 Replacement Parts 14 12 1 1 JDP20EVST 230 460 PDF Top Head Assembly Exploded View 15 12 1 2 JDP20EVST 230 460 PDF Top Head Assembly Parts List 16 12 2 1 JDP20EVST 230 460 PDF Spindle Components Exploded View 18 12 2 2 JDP20EVST 230 460 PDF Spindle Components Parts List 19 12 3 ...

Страница 6: ...istance 10 7 16 in 265mm 10 7 16 in 265mm Coolant capacity 2 gal 9L 2 gal 9L Quill downfeed rates 0 008 0 004 0 002 IPR 0 008 0 004 0 002 IPR 0 2 0 1 0 05 MMPR 0 2 0 1 0 05 MMPR Spindle Spindle taper MT 4 MT 4 Spindle speed variable variable Spindle speed range 60 540 225 2000 60 540 225 2000 Spindle travel 6 in 152 4 mm 6 in 152 4 mm Gear ratio 48 35T 48 35T Rotation fwd rev fwd rev Table and Col...

Страница 7: ...necessarily to be seen as safe operating levels As workplace conditions vary this information is intended to allow the user to make a better estimation of the hazards and risks involved only L length W width H height n a not applicable The above specifications were current at the time this manual was published but because of our policy of continuous improvement JET reserves the right to change spe...

Страница 8: ... directly to a service panel See sect 6 2 6 1 Electrical box access The machine s electrical box has a switch interface Door will not open if main switch is ON 6 2 GROUNDING INSTRUCTIONS This tool must be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric ...

Страница 9: ...curing workpiece loosen table A and swing it around column and out of the way Retighten table Figure 7 1 table adjustments 7 2 Tool installation and removal 1 Disconnect machine from power source 2 Thoroughly clean inside of spindle with a soft dry cloth Also clean any taper or arbor to be used in the spindle If these are not kept clean taper or arbor will not seat properly in spindle and may drop...

Страница 10: ... all the controls required to operate the drill press The A C inverter in the electrical box does not require any programming it is pre programmed by the manufacturer Do not attempt to change inverter settings Use only the controls on the front panel If you suspect a problem with the inverter or its settings contact JET technical service at 1 800 274 6848 Main switch not shown Located on electrica...

Страница 11: ...ion is required for maximum safety This remains the responsibility of the user purchaser since conditions differ between jobs 6 Make sure tool is secured in the spindle or chuck before attempting to use the drill press 7 Make sure spindle taper is clean and free of burrs scoring and galling to assure maximum gripping 9 2 Manual drilling 1 Set switch H to drill mode 2 Loosen handle L1 on powerfeed ...

Страница 12: ...too much feed or insufficient tip clearance at the center as a result of improper grinding The rapid wearing away of the extreme outer corners of cutting edges indicates that speed is too high A drill chipping or breaking out at the cutting edges indicates that either feed is too heavy or drill has been ground with too much tip clearance 9 6 4 Speeds for high speed steel drills Material Speed SFPM...

Страница 13: ...o hole Install fill tube cover and secure with two screws Figure 10 1 oil fill tube 10 4 Additional servicing Any additional servicing should be performed by authorized service personnel Lubrication points Location Recommended lubricant Frequency Splines on spindle shaft access through hole atop pulley cover 2 lithium based tube grease Monthly Quill and column Machine tool oil Daily Table raising ...

Страница 14: ...uce feed rate No or improper cutting fluid or coolant being used Use cutting fluid or change to proper fluid or coolant for material being drilled Improperly ground drill bit Check for proper angles and reliefs Regrind to proper geometry Motor overheating Electrical circuit fault Check current draw in circuit Make sure current draw is the same as rating on motor plate Oversize drill Reduce drill s...

Страница 15: ...15 12 1 1 JDP20EVST 230 460 PDF Top Head Assembly Exploded View ...

Страница 16: ...9 Speed Change Block 1 27 5510170 Screw Bar 1 28 5510171 Set Screw 3 8 x3 8 1 29 5517335 Handle 1 30 5517335 1 Speed Lever 1 31 5517336 C Clip R 30 1 32 5510173 Oil Ring 30x17x7 mm 1 33 5510177 Gear Shaft 1 34 5510178 Set Screw M6x8 1 35 5510182 Hex Socket Cap Screw M8x35 4 36 5510183 Oil Seal 25x5 mm 1 37 5510165 Taper Pin 5x38 mm 2 38 5517339 Gear Box 1 39 5510180 Oil Filter 3 8 x3 8 1 40 551734...

Страница 17: ...nsor Support 1 70 5517384 Mag Pickup Bracket 1 71 5513687 Pan Head Screw M4x20 2 72 5513689 Cap Screw M8x12 1 73 5517387 Screw M5x10 2 74 5517338 Hex Socket Cap Screw 3 16 x1 1 75 5517337 Hex Nut 3 16 1 76 JDP20EVSTPF A76 Cover 1 77 JDP20EVSTPF A77 Screw M5x6 2 LM000246 ID Warning Label JDP 20EVST 230 PDF not shown 1 LM000247 ID Warning Label JDP 20EVST 460 PDF not shown 1 JET 113 JET Logo not sho...

Страница 18: ...18 12 2 1 JDP20EVST 230 460 PDF Spindle Components Exploded View ...

Страница 19: ...B25 Spring Cap 1 26 JDP20EVSTPF B26 Spring 1 27 JDP20EVSTPF B27 Support Shaft 1 28 TS 1503071 Socket Head Cap Screw M6x30 3 29 JDP20EVSTPF B29 Spring Support 1 30 BB 6006ZZ Ball Bearing 6006ZZ 1 31 JDP20EVSTPF B31 C Clip R 30 1 32 JDP20EVSTPF B32 Feed Shaft 1 33 JDP20EVSTPF B33 Screw Bushing 1 34 JDP20EVSTPF B34 Sleeve 1 35 BB 6004ZZ Ball Bearing 6004ZZ 2 37 5301551 Key 5x15 m 1 38 JDP20EVSTPF B38...

Страница 20: ...oll Pin 5x30 1 98 JDP20EVSTPF B98 Speed Change Support 1 99 JDP20EVSTPF B99 Speed Change Pin 1 100 F010945 Socket Head Flat Screw M4x6 4 101 JDP20EVSTPF B101 Operating Lever Plate 1 102 TS 1504051 Socket Head Cap Screw M8x25 4 103 JDP20EVSTPF B103 Speed Change Cover 1 104 JDP20EVSTPF B104 Hex Head Bolt M12x80 2 105 JDP20EVSTPF B105 Jaw 3 106 TS 1503041 Socket Head Cap Screw M6x16 3 107 BB 6003ZZ B...

Страница 21: ...F001160 Cross Pan Head Screw M3x16 2 168 TS 0267021 Set Screw 1 4 20x1 4 2 176 JDP20EVSTPF B176 Pin 1 177 JDP20EVSTPF B177 Handwheel Handle 1 178 JDP20EVSTPF B178 Pin Hole Plate 1 179 JDP20EVSTPF B179 Pointer 1 180 JDP20EVSTPF B180 Handwheel 1 181 JDP20EVSTPF B181 Actuator Plate 1 182 TS 1550031 Flat Washer M5 2 183 TS 1513011 Socket Head Flat Screw M5x10 2 184 JDP20EVSTPF B184 Limit Switch 1 185 ...

Страница 22: ...6A 2 Support Bracket Bar 1 3 32106A 3 Bushing 1 4 32106A 4 Spacer 1 5 32106A 5 Lock Handle M6x20 1 6 32106A 6 C Clip S30 1 7 32106A 7 Bracket 1 8 32106A 8 Safety Shield 530x210mm 1 9 32106A 9 Lower Bracket Bar 1 10 TS 1504021 Hex Socket Head Cap Screw M8x12 1 11 32106A 11 Support Arm 1 12 TS 0640091 Hex Nut 3 8 1 13 TS 0720091 Spring Washer 3 8 1 14 TS 1504041 Hex Socket Head Cap Screw M8x20 1 15 ...

Страница 23: ...23 12 4 1 JDP20EVST 230 460 PDF Table and Base Assembly Exploded View ...

Страница 24: ... 18 1 BB 6202ZZ Ball Bearing 6202ZZ 2 18 2 TS 0720071 Lock Washer 1 4 2 18 3 TS 1482041 Hex Cap Screw M6x20 2 19 5510304 Small Bevel Gear 2 20A J 5510305A Bracket Cover 1 21 TS 0267041 Set Screw 1 4 20x3 8 1 22 BB 6005ZZ Ball Bearing 6005zz 1 23 5510308 Shaft 1 24 20EVS C24 C Ring S25 2 25 TS 1504071 Hex Socket Cap Screw M8x35 3 26A 5510311A Shaft 1 29 BB 51102 Bearing 51102 1 30 5510315 Table Rai...

Страница 25: ... 59 5517489 Power Cord 1 60 5517490 Switch Assembly 1 61 5517491 Pump Cord 1 Phase 1 5517492 Pump Cord 3 Phase 1 62 5517493 Hose Clamp Rad Type 2 65 5512104 Coolant System Complete 1 8 HP 115 230V 1PH 1 5508071 Coolant System Complete 1 8 HP 230 460V 3PH 1 66 TS 1522021 Socket Set Screw M5x8 2 J2221 SBCA Support Bearing Collar Assembly includes 6 7 7 1 8 9 9 1 1 ...

Страница 26: ...26 12 5 1 JDP20EVST 230 460 PDF Electrical Cabinet Assembly Exploded View ...

Страница 27: ...0V 1 3PH 1 11 TS 1550021 Washer M4 2 12 TS 2284202 Pan Head Machine Screw M4x20 2 13 TS 1550041 Washer M6 1 14 TS 1503041 Socket Head Cap Screw M6x16 1 15 JDP20EVSTPF E15 Insulation Board 140x78x3 1 16 JDP20EVSTPF E16 Fuse 1A 3 17 TS 1550021 Washer M4 4 18 TS 2284202 Pan Head Machine Screw M4x20 4 19 JDP20EVSTPF 19 460V Transformer 460V 110V 60VA 1 JDP20EVSTPF 19 230V Transformer 230V 110V 60VA 1 ...

Страница 28: ... JDP20EVSTPF CP05 Pump Switch 1 6 JDP20EVSTPF CP06 Speed Control Knob 1 7 JDP20EVSTPF CP07 Speed Controller 1 7A JDP20EVSTPF CP07A Holder Screw 2 8 TS 2235061 Socket Head Cap Screw M5x6 4 9 JDP20EVSTPF CP09 Control Panel 1 10 JDP20EVSTPF CP10 Plate Bracket 1 11 JDP20EVSTPF CP11 Washer 8mm 2 12 TS 1504041 Hex Socket Cap Screw M8x20 2 13 JDP20EVSTPF CP13 Cover 2 14 TS 1502021 Hex Socket Cap Screw M5...

Страница 29: ...29 13 0 Electrical connections These diagrams are also affixed inside electrical cabinet door In case of discrepancy diagram on machine takes precedence 13 1 JDP20EVST 230 PDF wiring diagram ...

Страница 30: ...30 13 2 JDP20EVST 460 PDF wiring diagram ...

Страница 31: ...itional action needed JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law App...

Страница 32: ...32 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www jettools com ...

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