background image

9

Figure 5:  Setting the stock stop cutoff length

Using the stock stop

When cutting a number of identical pieces, the

use of the stock stop can speed operations.
Refer to 

Figures 1 and 5

.

1.  Disconnect the saw from its electric power
source.
2.  With the arm in its fully lowered position, loosen
the stock stop set screw.
3.  Slide the stock stop to the required distance
from the blade.
4.  Rotate the stock stop so the stop is at the lowest
possible position for stopping the work piece at the
required distance.  This will help prevent any
binding between the work piece and blade when the
cut is completed.
5.  Tighten the stock stop set screw securely.
6.  For best accuracy, make a test cut on a piece of
scrap material to verify the length of cut using the
stock stop.

Blade selection

The saw is delivered with a blade adequate for

a variety of jobs on a variety of common materials.
However, JET's blades, while appropriate to many
shop cutting needs, don't begin to exhaust the wide
variety of special blades available for special cutting
jobs.

For high production cutting of special materi-

als, or for hard-to-cut materials such as stainless
steel, tool steel, titanium, etc., ask your industrial
distributor for more specific blade recommenda-
tions.

Table 1: Recommended blade speeds

Figure 6: Blade speeds and belt positions

Changing blade speeds

1.  Refer to 

Table 1 

for recommendations on blade

speed for various materials.

Note:  These are approximate speeds.
Different alloys and section materials and the
use of cutting fluid may require other speeds.
Check you machinists' handbook, or ask for
recommendations from your blade, cutting
fluid or work piece suppliers for specific
recommendations on specific material.

2.  Disconnect the saw from its electrical power
source.
3.  With the arm in its fully lowered position, remove
the pulley cover lock screw and open the pulley
cover.  Refer to 

Figure 6

 for speeds and belt

positions.
4.  To change the belt position (and, therefore, the
blade speed) first loosen the motor plate adjustment
lock nut. Refer to

 Figure 8

 for the position of the

motor plate adjustment screw and locknut.
5.  Turn the adjustment screw counterclockwise
until the belt can be move to the pulley position
required.
6.  Turn the adjustment screw clockwise to tension
the belt until there is 1/2 inch of play in the belt as
shown in 

Figure7

.

7.  Tighten the adjustment lock nut.
8.  Close the pulley cover and secure it shut with
the lock screw.
9.  Reestablish electrical power to the saw and
proceed with cutting.

Figure 8: Motor plate adjustment screw

Figure 7: Setting correct play in drive belt

Material

Speed

Steel shapes and low carbon steel

125

Medium and high carbon steel

85

Cr-Moly steel

125

Chromium steel

125

Tool steel

85

Cast iron

85

Aluminum

85-125

Most plastics

200

Wood

200

Содержание J-3130

Страница 1: ...Horizontal Band Saw Models J 3130 J 3230 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414453 Ph 800 274 6848 Revision A4 03 2011 www waltermeier com Copyright...

Страница 2: ...nation postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the comp...

Страница 3: ...replacement 11 Adjusting guide bearings 11 Maintenance chart 12 Blade tracking 12 Replacing guide bearings 13 Adjusting back up bearings 13 Adjusting the arm stop adjustment bolt 13 Adjusting motor s...

Страница 4: ...igh at 45 degrees Speeds 85 125 200 SFM Blade drive Steel heat treated worm driving a bronze worm gear in an oil bath Saw guides Ball bearing mounts on an eccentric shaft ball bearing rear guide beari...

Страница 5: ...to the floor 11 Secure work Use clamps or a vise to hold work when practical It is safer than using your hands and it frees both hands to operate the machine 12 Never brush away chips while the machin...

Страница 6: ...ical supply must be cut off before any blade replacement or adjustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or main...

Страница 7: ...ght angle cutting Refer to Figures 1 and 2 If you want to be certain the workpiece is being held in the vise at exactly 90 degrees to the blade for cutoff work use the following procedure to check the...

Страница 8: ...as a lifting method 5 Loosen the left jaw lock bolt 6 Use the handwheel to move the left jaw until it touches the right jaw firmly 7 Snug the left jaw lock bolt Both vise jaws are now the correct angl...

Страница 9: ...peeds and belt positions Changingbladespeeds 1 Refer to Table 1 for recommendations on blade speed for various materials Note These are approximate speeds Different alloys and section materials and th...

Страница 10: ...htly and allow the blade to complete the cut 6 Make another cut on the stock Begin the cut with the control valve set at the same feed rate you finished the first cut 7 1 3rd of the way through the se...

Страница 11: ...the motor terminal cover and remove the three wires which connect it to the power cable 6 Remove the four nuts bolts and washers which hold the motor to its mounting plate 7 Remove the motor from the...

Страница 12: ...ull up position and lock it using the hydraulic feed control knob Note Use the handle on the arm to lift the arm Never use any other part of the arm as a lifting method 4 Remove the thumb screw and op...

Страница 13: ...ontal stop bolt and the blade is fully below the blade relief in the saw base If the motor shuts off too soon or not at all adjust the switch actuator by bending it as required to correct the fault co...

Страница 14: ...e exposed blade and repeat steps 4 5 6 and 7 above Test cutting to verify adjustment accuracy Test cuts can be used to determine whether or not you have adjusted the blade accurately Use 2 inch bar st...

Страница 15: ...screw after being sure the handle can turn its full 1 4 turn 3 Install the nozzle on the front of the valve then install the hose fitting and hose on the back end of the valve Machine set up Uncratin...

Страница 16: ...b 1 Increase pressure while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as s...

Страница 17: ...Decrease feed rate observe chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommen dations 1 Be sure vise...

Страница 18: ...rt number and description The item numbers shown on the illustration relate to the item number in the facing parts listing WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086...

Страница 19: ...19 Exploded View Lower Saw Head...

Страница 20: ...nsmission Gear 1 25 3 5521942 Pin 4x22mmL 1 25 4 5630821 Ball Bearing 6202ZZ 2 25 5 5521943 Bushing 1 25 6 5630941 Oil Seal TC15x35x7 1 27 5630871 Gearbox gasket 1 28 5630881 Gearbox cover 1 ITEM PART...

Страница 21: ...21 Exploded View Upper Saw Head...

Страница 22: ...1 FH screw 1 4 x20x1 2 L 1 19 5630631 Deflector plate 1 20 5630641 Hex Nut 3 8 16UNC 4 21 5630651 Drive wheel 1 21 1 TS 0270021 SOCKET SET SCREW 1 5 16 18x5 16 L 22 5630661 Wheel bearing Cover 1 23 56...

Страница 23: ...23 Exploded View Saw Base...

Страница 24: ...1 27 5630391 Power supply cable 1 28 5630401 Feed spring bracket right 1 28 1 5521946 Feed spring bracket left 1 29 5630411 Eye bolt 1 30 5630421 Spring 1 31 J 5630441 Vise jaw right 1 32 5631481 HH s...

Страница 25: ...25...

Страница 26: ...nd 1 10 5631461 Handle 1 11 5632021 HH screw 1 4 20x1 2 L 2 12 J 5631191 Tray 1 13 J 5631181 Skirt 1 14 5631151 Lock washer 1 4 1 15 5632071 Carriage bolt 1 4 20x1 2 1 16 5630021 Hex nut 1 4 20 1 17 J...

Страница 27: ......

Страница 28: ...WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com...

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