background image

11

Changing blades

1.  Disconnect the saw from its electric power
source.
2.  Lift the saw arm to its full up position and lock it
up using the hydraulic feed control knob.

Note: Use the handle on the arm to lift the arm.
Never use any other part of  the arm as a lifting
method.

3.  Remove the blade guard cover thumb screw and
open the cover.
4.  Loosen the blade tension knob until the blade
comes off of its wheels.
5.  Using leather gloves to protect from cuts, slip
the blade out of the blade guide bearings and off of
the saw.
6.  Examine the drive and idler wheels for evidence
of wear on the flanges.  If the flanges are wearing,
the blade is misadjusted.  See 

Blade tracking

 for

correcting this condition.
7.  Put a replacement blade in the blade guide
bearings and loop the ends of the blade over the
drive and idler wheels.

Note: The saw blade teeth must point in
the direction of travel.  See 

Figure 10

.

8.  Use the blade tension knob to put tension on the
blade until it no longer slips on the wheels.

Note:  Do not overtighten the blade.  Just increase
tension until the blade does not slip on the wheels.

9.  Close the blade guard cover and replace and
tighten the thumb screw.
10.  Reconnect the saw to its electrical power
source.

Figure 10: Corrrect tooth direction when replacing
blade.

Maintenance

Note: The following maintenance  operation
requires the services of a licensed electrician.

Motor replacement

1.  Perform steps 2 through 5 in 

Changing blade

speeds

, page 8.

2.  Remove the drive belt.
3.  Remove the set screw which retains the motor
drive pulley to the motor shaft.
4.  Pull the pulley off of the motor drive shaft.
5.  BEING CERTAIN THAT THE SAW HAS BEEN
SAFELY DISCONNECTED FROM THE SERVICE
BRANCH, open the motor terminal cover and
remove the three wires which connect it to the
power cable.
6.  Remove the four nuts, bolts and washers which
hold the motor to its mounting plate.
7.  Remove the motor from the saw.
8.  Reinstall the replacement motor and pulley by
reversing steps 7 through 4, above.
9.  Loosen the the motor mounting plate adjustment
screw so the screw puts no tension on the plate.
10.  Adjust the position of the motor so --

A. the pulleys are parallel with each
     other, and
B. the drive belt can just be installed over
     the pulleys  (It may be necessary to
     adjust  the drive pulley along the motor
     shaft to make the pulleys parallel.)

11.  Tighten the motor mounting bolts securely.
12.  Tighten the pulley set screw securely.
13.  Install the drive belt.
14.  Tension the drive belt and complete the re-
placement task by performing instructions 6 through
9 in 

Changing blade speeds

.

Adjusting guide bearings

The outside guide bearing on each of the bearing
seats is mounted on an eccentric shaft to allow
adjustment of the bearing clearance between
bearings and blade, as follows:
1.  Loosen the guide bearing shaft lock nut.
2.  Use an open end wrench on the hex flats under-
neath the guide seat to adjust the eccentric shaft so
the bearing holds the blade vertically against its
opposing bearing.  Overtightening the blade be-
tween the bearings will only shorten bearing life.
Adjust the bearings so the blade is just held firmly
in a vertical position.
3.  While holding the shaft from turning, tighten the
lock nut on the upper side of the bearing seat.

Adjusting blade guides

Refer to 

Figure 1

.

Both the left and right blade guides should be
positioned as close as possible to the left and right
edges of any work piece being cut.  This provides
support to the blade so it can make a straight cut.
1.  Loosen the blade guide knobs.
2.  Slide the blade guides to the correct spacing.
3.  Tighten the lock knobs securely.

Содержание J-3130

Страница 1: ...Horizontal Band Saw Models J 3130 J 3230 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414453 Ph 800 274 6848 Revision A4 03 2011 www waltermeier com Copyright...

Страница 2: ...nation postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the comp...

Страница 3: ...replacement 11 Adjusting guide bearings 11 Maintenance chart 12 Blade tracking 12 Replacing guide bearings 13 Adjusting back up bearings 13 Adjusting the arm stop adjustment bolt 13 Adjusting motor s...

Страница 4: ...igh at 45 degrees Speeds 85 125 200 SFM Blade drive Steel heat treated worm driving a bronze worm gear in an oil bath Saw guides Ball bearing mounts on an eccentric shaft ball bearing rear guide beari...

Страница 5: ...to the floor 11 Secure work Use clamps or a vise to hold work when practical It is safer than using your hands and it frees both hands to operate the machine 12 Never brush away chips while the machin...

Страница 6: ...ical supply must be cut off before any blade replacement or adjustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or main...

Страница 7: ...ght angle cutting Refer to Figures 1 and 2 If you want to be certain the workpiece is being held in the vise at exactly 90 degrees to the blade for cutoff work use the following procedure to check the...

Страница 8: ...as a lifting method 5 Loosen the left jaw lock bolt 6 Use the handwheel to move the left jaw until it touches the right jaw firmly 7 Snug the left jaw lock bolt Both vise jaws are now the correct angl...

Страница 9: ...peeds and belt positions Changingbladespeeds 1 Refer to Table 1 for recommendations on blade speed for various materials Note These are approximate speeds Different alloys and section materials and th...

Страница 10: ...htly and allow the blade to complete the cut 6 Make another cut on the stock Begin the cut with the control valve set at the same feed rate you finished the first cut 7 1 3rd of the way through the se...

Страница 11: ...the motor terminal cover and remove the three wires which connect it to the power cable 6 Remove the four nuts bolts and washers which hold the motor to its mounting plate 7 Remove the motor from the...

Страница 12: ...ull up position and lock it using the hydraulic feed control knob Note Use the handle on the arm to lift the arm Never use any other part of the arm as a lifting method 4 Remove the thumb screw and op...

Страница 13: ...ontal stop bolt and the blade is fully below the blade relief in the saw base If the motor shuts off too soon or not at all adjust the switch actuator by bending it as required to correct the fault co...

Страница 14: ...e exposed blade and repeat steps 4 5 6 and 7 above Test cutting to verify adjustment accuracy Test cuts can be used to determine whether or not you have adjusted the blade accurately Use 2 inch bar st...

Страница 15: ...screw after being sure the handle can turn its full 1 4 turn 3 Install the nozzle on the front of the valve then install the hose fitting and hose on the back end of the valve Machine set up Uncratin...

Страница 16: ...b 1 Increase pressure while observing chip formation to be sure you are cutting efficiently 1 Reduce speed of blade 2 Increase feed pressure in scale or hard spots 1 Work hardening materials such as s...

Страница 17: ...Decrease feed rate observe chip formation to verify efficient cutting 1 Increase blade speed Check technical literature or blade or workpiece supplier for blade speed recommen dations 1 Be sure vise...

Страница 18: ...rt number and description The item numbers shown on the illustration relate to the item number in the facing parts listing WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086...

Страница 19: ...19 Exploded View Lower Saw Head...

Страница 20: ...nsmission Gear 1 25 3 5521942 Pin 4x22mmL 1 25 4 5630821 Ball Bearing 6202ZZ 2 25 5 5521943 Bushing 1 25 6 5630941 Oil Seal TC15x35x7 1 27 5630871 Gearbox gasket 1 28 5630881 Gearbox cover 1 ITEM PART...

Страница 21: ...21 Exploded View Upper Saw Head...

Страница 22: ...1 FH screw 1 4 x20x1 2 L 1 19 5630631 Deflector plate 1 20 5630641 Hex Nut 3 8 16UNC 4 21 5630651 Drive wheel 1 21 1 TS 0270021 SOCKET SET SCREW 1 5 16 18x5 16 L 22 5630661 Wheel bearing Cover 1 23 56...

Страница 23: ...23 Exploded View Saw Base...

Страница 24: ...1 27 5630391 Power supply cable 1 28 5630401 Feed spring bracket right 1 28 1 5521946 Feed spring bracket left 1 29 5630411 Eye bolt 1 30 5630421 Spring 1 31 J 5630441 Vise jaw right 1 32 5631481 HH s...

Страница 25: ...25...

Страница 26: ...nd 1 10 5631461 Handle 1 11 5632021 HH screw 1 4 20x1 2 L 2 12 J 5631191 Tray 1 13 J 5631181 Skirt 1 14 5631151 Lock washer 1 4 1 15 5632071 Carriage bolt 1 4 20x1 2 1 16 5630021 Hex nut 1 4 20 1 17 J...

Страница 27: ......

Страница 28: ...WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Ph 800 274 6848 www waltermeier com...

Отзывы: