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extension and grease gun must be tight and it is advisable to 
use a thread sealant to ensure a leak-proof joint.

 CAUTION

Do not apply excessive torque or over-tighten the grease gun 
extension as this will apply undue stress to the die cast outlet 
and may cause it to fracture.
11. Press the trigger until grease flows out from the coupler. The 

grease pressure can be adjusted by regulating the inlet air 
pressure. Grease pressure is 40 times greater than the air 
inlet pressure.

 CAUTION

Note that this is a continuous flow grease gun and will keep 
dispensing grease while the trigger is pressed. Be careful not 
to over lubricate!

Greasing a Grease Fitting / Grease Nipple:

The grease coupler provided at the end of the grease gun 
extension has a jaw type construction. The coupler jaws will snap 
on to a grease fitting and maintain a tight fit. When connecting the 
coupler to the grease fitting, press the coupler straight onto the 
grease fitting to form a snug fit. Start operating the grease gun 
with the coupler as square to the grease fitting as possible. Once 
greasing is completed, slightly tilt the coupler, twist and pull back. 
The tilt and twist action will allow easy removal of the coupler  
from the grease fitting.

Maintenance:

Grease guns and hoses should be kept clean and checked for 
damage before each use. Use an air supply system that incorpo-
rates a filter, regulator, and lubricator, or add a few drops of lubrica-
tor oil (SAE 30 or greater) through the gun’s air supply 
quick connect fitting in the die cast handle.

Symptom (s)

Possible Causes (s)

Corrective Action (s)

Grease gun pumps little or 
no grease.

1.  Barrel not completely tightened.
2.  Air Pockets are trapped in grease.
3.  Blocked grease gun extension.

1.  Tighten the barrel completely.
2.  Prime grease gun as detailed in instructions.
3.  Remove the extension and operate the grease gun.  

If the gun dispenses grease then the gun is fine and 
you need to either clean the extension or replace it.

4.  Store grease gun and grease away from extreme cold 

or use thinner grease.

Excessive grease leaking past the 
follower.

1.  Follower is damaged.
2.  Improper seal between the plunger and the grease 

gun barrel when using bulk fill or transfer pump.

1.  Replace the grease gun.

Gun cycles very slowly.

1.  Inadequate lubrication of the pumping chamber.

2.  Put a few drops of lubricator oil through the quick 

connect coupler fitting.

®Registered trademark of JET Equipment & Tools Ltd.

www.jetequipment.com

M12-HT350162

Troubleshooting Chart

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