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Table of contents

1. Safety

1.1 Safety warnings (warning notes)

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1.1.1 Classification of hazards

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1.1.2 Other pictograms

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1.2 Proper use

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1.3 Possible dangers caused by the machine

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1.4 Qualification of personnel

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1.4.1 Target group

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1.4.2 Authorised personnel

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1.4.3 Obligations of the operator

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1.4.4 Obligations of the user

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1.4.5 Additional qualification requirements

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1.5 User positions

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1.6 Safety devices

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1.6.1 EMERGENCY STOP button

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1.6.2 Protective cover

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1.6.3 Lathe chuck key

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1.6.4 Prohibition, warning and mandatory labels

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...12

1.7 Safety check

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1.8 Individual protection gear

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1.9 Safety during operation

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1.10 Safety during maintenance

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1.10.1 Disconnecting the lathe and making it safe

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1.10.2 Using lifting equipment

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1.10.3 Mechanical maintenance work

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1.11 Accident report

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1.12 Electrical system

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2. Technical data

Power connection

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.15

Machine data

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.15

Dimensions

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Work area

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Environmental conditions

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Operating material

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2.1 Emissions

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Assembly

3.1 Extent of supply

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3.2 Transport

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.16

3.3 Storage

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.......16

3.4 Installation and assembly

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.17

3.4.1 Requirements of the installation site

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.......17

3.4.2 Load suspension point

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3.4.3 Installation

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3.4.4 Installation drawing

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3.5 First use

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......18

3.5.1 Cleaning and greasing

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...19

3.2.2 Visual inspection

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...19

Содержание 50000915M

Страница 1: ...G OPERATING MANUAL LATHE Original GB Operating Instructions Parts List JPW Tool AG Tämperlistrasse 5 CH 8117 Fällanden Switzerland Phone 41 44 806 47 48 Fax 41 44 806 47 58 www jettools com 50000915M 2017 03 ...

Страница 2: ...e Maschinenrichtlnie Directive Machines 2006 95 EC electromagnetic compatibility elektromagnetische Verträglichkeit compatibilitéélectromagnétique Directive Basse Tension designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et étédéveloppédans le respect des normes complémentaires suivantes EN ISO 12100 201 0 EN 60204 1 2006 A 1 2009 AC 2010 EN...

Страница 3: ...ake sure that the power cord does not impede work and cause people to trip Keep the floor around the machine clean and free of scrap material oil and grease Stay alert Give your work undivided attention Use common sense Do not operate the machine when you are tired Keep an ergonomic body position Maintain a balanced stance at all times Do not operate the machine under the influence of drugs alcoho...

Страница 4: ...labels 12 1 7 Safety check 12 1 8 Individual protection gear 12 1 9 Safety during operation 13 1 10 Safety during maintenance 13 1 10 1 Disconnecting the lathe and making it safe 13 1 10 2 Using lifting equipment 14 1 10 3 Mechanical maintenance work 14 1 11 Accident report 14 1 12 Electrical system 14 2 Technical data Power connection 15 Machine data 15 Dimensions 15 Work area 15 Environmental co...

Страница 5: ...1 Protective cover of the headstock 24 5 6 2 Changing the speed range 25 5 6 3 Speed table 25 5 7 Adjusting the feed 25 5 7 1 Selector switch 25 5 7 2 Changing the change gears 25 5 7 3 Engaging lever 26 5 8 Lathe saddle with cross and top slide 26 5 8 1 Immobilizing the lathe saddle 26 5 8 2 Turning tapers with the top slide 26 5 8 3 Cross adjustment of the tailstock 26 5 9 Tailstock sleeve 26 5 ...

Страница 6: ...st of apron 36 6 7 Exploded view of lathe bed 37 6 7 1 Spare parts list of lathe bed 38 6 8 Exploded view of feed gear 39 6 8 1 Spare parts list of feed gear 40 6 9 Exploded view of headstock 41 6 9 1 Spare parts list of headstock 42 6 10 Exploded view of change gear 43 6 10 1 Spare parts list of change gear 44 6 11 Wiring diagram 46 6 12 Standard Accessories List 48 ...

Страница 7: ...ght hours of daily use If this is exceeded the warranty period shall be reduced in proportion to the excess use but to no less than three months Returning rejected goods requires the prior express consent of the Seller and is at the Buyer s risk and expense Further warranty details can be found in the General Terms and Conditions GTC The GTC can be viewed at www jettools com or can be sent by post...

Страница 8: ...ger or unsafe procedure that might cause injury to personnel or damage to property ATTENTION Situation that could cause damage to the machine and product and other types of damage No risk of injury to personnel INFORMATION Application tips and other important or useful information and notes No dangerous or harmful consequences for personnel or objects In the case of specific dangers we replace the...

Страница 9: ...ike to stress that any modifications to the construction or technical or technological modifications that have not been authorised by JPW Machine will also render the guarantee null and void It is also part of proper use that Ь the maximum values for the lathe are complied with Ь the operating manual is observed Ь inspection and maintenance instructions are observed In order to achieve cutting per...

Страница 10: ... the operator must incorporate the prescribed safety devices As the machine operator this will be your responsibility Safety devices on page 11 1 4 Qualification of personnel 1 4 1 Target group This manual is addressed to Ь operators Ь users Ь maintenance stuff The warning notes therefore refer to both operation and maintenance of the machine Determine clearly and unequivocally who will be respons...

Страница 11: ...staff to confirm participation in training instruction by means of a signature Ь check whether the staff are aware of safety and of dangers in the workplace and whether they observe the operating manual 1 4 4 Obligations of the user The user must Ь have read and understood the operating manual Ь be familiar with all safety devices and regulations Ь be able to manipulate the machine 1 4 5 Additiona...

Страница 12: ...consequences are Ь damage as a result of components or parts of components flying off at high speed Ь contact with rotating parts Ь fatal electrocution The lathe includes the following safety devices Ь Self latching lockable EMERGENCY STOP button Ь Screwed down protective cover on the headstock Ь Special key for the lathe chuck 1 6 1 EMERGENCY STOP button 1 6 2 Protective cover The headstock of th...

Страница 13: ...ce and repair operation Check that prohibition warning and information labels and the markings on the lathe Ь can be identified if not clean them Ь are complete INFORMATION Use the following table for organizing the checks General check Equipment Check OK Protective cover Fitted firmly bolted and not damaged Labels markings Installed and legible Date Checked by signature Run test Equipment Check O...

Страница 14: ...k opening Ь Use protective goggles Ь Do not remove turning chips by hand To remove turning chips use a chip hook and or hand brush Ь Clamp the turning tool at the correct height and with the least possible overhang Ь Turn off the lathe before measuring the workpiece Ь The instructions in this manual must be observed during assembly handling maintenance and repair Ь Do not work on the lathe if your...

Страница 15: ...install them once the work has been completed These include Ь Covers Ь Safety indications and warning signs Ь Earth ground connection If you remove protection or safety devices refit them immediately after completing the work Check that they are working properly 1 11 Accident report Inform your superiors and JPW Tool AG immediately in the event of accidents possible sources of danger and any actio...

Страница 16: ...dstock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P5 Sound emission in idle 1 73 4 dB LpA Sound emission during cutting 1 78 3 dB LpA 1 Sound emission measured according to EN ISO 11202 in 1m distance 1 6m above ground The specified values are emission levels and are not necessarily to be seen as safe operating levels As workplace conditions vary this informati...

Страница 17: ...check immediately that the lathe has not been damaged during shipping and that all components are included Also check that no fastening screws have come loose Compare the parts supplied with the information on the packaging list 3 2 Transport WARNING Machine parts falling off forklift trucks or other transport vehicles could cause very seri ous or even fatal injuries Follow the instructions and in...

Страница 18: ...suspension 3 4 3 Installation WARNING Danger of crushing and overturning The lathe must be installed by at least 2 people ėCheck the horizontal orientation of the base of the lathe with a spirit level ėCheck that the foundation has sufficient floor load capacity and rigidity ATTENTION Insufficient rigidity of the foundation leads to the superposition of vibrations between the machine and the found...

Страница 19: ...red and cannot move during operation If the fastening screws are too tight and the foundation is uneven the bed of the lathe may break 3 5 First use WARNING Personnel and equipment may be endangered if the lathe is first used by inexpert per sonnel We do not take liability for damage caused by incorrect commissioning ...

Страница 20: ...nnect the electric supply cable ė Check the fuse protection of your power supply against the technical data for the total con nection value of the lathe ATTENTION Please pay attention that all three phases L1 L2 L3 are connected correctly Most engine failure result from incorrect connection for instance the neutral conductor N is being connected to a phase This might lead to the following results ...

Страница 21: ...w is being changed and that you may machine a left handed thread By removing the too thed wheel the gear transmission ratio is not being changed the thread pitch remains the same Therefore the leading screw of the lathes D210 and D250 have a right handed thread As you may see in the following example for a calculation the size of the toothed wheel B is not important as in the calculation they canc...

Страница 22: ...ew enables longitudinal feed and thread cutting It is also possible to use the machine for drilling jobs with the help of an optional drill chuck clamped in the tailstock 4 1 Construction features Ь Spindle bearing arrangement with precision ball bearings Ь Powerful maintenance free motor Ь Hardened spindle nose Ь High concentricity precision of the work spindle 0 009 mm Ь Oil bathed rounded gearw...

Страница 23: ...t is necessary to replace the change gears The torque of the work spindle is transmit ted to the feed gear and thus to the lead screw 4 5 Apron The apron houses the lead screw nut with an engaging lever for activating the auto matic feed as well as the handwheel for manual feed The straight turning and cross slide are located on the apron with bed guidance 4 6 Tailstock The tailstock is used for c...

Страница 24: ... lathe cen tre to adjust the tool to the required height If necessary use steel spacer shims under the tool to get the required height 5 4 1 Tool height For the facing process the cutting edge of the tool must be exactly aligned with the height of the lathe centre to obtain a shoulder free face The facing process is a turning operation in which the turning tool feeds perpendicular to the axis of r...

Страница 25: ...or the installation of a quantum four jaw chuck a chuck flange is necessary ATTENTION When disassembling the machine a workpiece holder might fall on the engine bed and might damage the guide rail Put a wooden board or another appropriate part on the engine bed in order to prevent damages ėUnscrew the 3 nuts on the flange for the lathe chuck to remove the workpiece holder in this case the three ja...

Страница 26: ...sufficient tension can cause damage 5 6 3 Speed table BD 11 5 7 Adjusting the feed 5 7 1 Selector switch Use the selector switches to select the feed direction and feed speed ATTENTION Wait until the machine has come to a complete halt before making any change to the selector switches INFORMATION Use the table on the lathe for selecting the feed speed or the thread pitch Change the change gears if...

Страница 27: ...ng nut of the tailstock Unscrew the locking screw approxi mately half a turn By alternately loosening and tightening the two front and rear adjusting screws the tailstock is moved out of the central position The desired cross adjustment can be read off the scale First retighten the locking screw and then the two front and rear adjusting screws ėRetighten the locking screw of the tailstock ATTENTIO...

Страница 28: ...aws and the three jaw chuck are equipped with numbers Insert the clamp ing jaws at the correct position and in the right order into the three jaw chuck After the replacement bring the jaws completely together in order to control if they are inserted correctly 5 11 General working notes 5 11 1 Fitting a follow rest The lathe BD 11 is prepared for fit ting a follow rest ė Remove the two protecting s...

Страница 29: ...tions and equipment from other manufacturers must also be in JPW condition ENVIRONMENTAL PROTECTION During work on the bit holder head make sure that Ь collector vessels are used with sufficient capacity for the amount of liquid to be col lected Ь liquids and oils are not spilt on the ground Clean up any spilt liquid or oils immediately using proper oil absorption methods and dispose of them in ac...

Страница 30: ...ad justing the tapered gib Loosen the counternut Turn the set screw slightly clockwise and secure the set screws again using the counternut INFOMATION A 90º turn of the set screws corresponds to a travel of 0 2 mm Make any readjustment of the set screws in small steps Start of work after every maintenance and repair operation Feed gear Visual inspection Check the oil level in the gear s inspection...

Страница 31: ......

Страница 32: ...6 4 Exploded view of top slide ...

Страница 33: ... 17 Clamp collar 1 18 BD11TS 18 Scale collar 1 19 BD11TS 19 Hex socket head screwDIN 912 M6 16 1 20 BD11TS 20 Spindle 1 21 BD11TS 21 Slide bearing 1 22 BD11TS 22 Bearing pedestal spindle 1 23 BD11TS 23 Scale collar handwheel 1 24 BD11TS 24 Scale guide 1 25 BD11TS 25 Lever 1 26 BD11TS 26 Handle 1 27 BD11TS 27 Clamping bolt 1 28 BD11TS 28 Spring 1 29 BD11TS 29 Steel ball 1 30 BD11TS 30 Pulley 1 31 B...

Страница 34: ...6 5 Exploded view of cross slide ...

Страница 35: ...nipple 6mm 6 41 BD11CS 41 Thread pin DIN 914 M6 10 1 42 BD11CS 42 Hex socket head screw DIN 912 M8 10 1 43 BD11CS 43 Cross slide 1 44 BD11CS 44 Brush pin 3 45 BD11CS 45 Hex socket head screw DIN 912 M6 30 1 46 BD11CS 46 Nut M6 1 47 BD11CS 47 Hex socket head screw DIN 912 M6 30 1 48 BD11CS 48 Gib cross slide 1 49 BD11CS 49 Spindle nut 1 50 BD11CS 50 Spindle 1 51 BD11CS 51 Spring pin DIN 1481 4 16 1...

Страница 36: ...6 6 Exploded view of apron ...

Страница 37: ... key 3X10 1 82 BD11AP 82 Thread pin DIN 915 M6X8 1 83 BD11AP 83 Disc 8 1 84 BD11AP 84 Hex nut M8 1 85 BD11AP 85 Hex socket head screw DIN 912 M12 40 2 86 BD11AP 86 Scale collar 1 87 BD11AP 87 Guide pulley 1 88 BD11AP 88 Spring pin DIN 1481 4 50 1 89 BD11AP 89 collar 1 90 BD11AP 90 Stroke pulley lock nut 1 91 BD11AP 91 Stroke pivot lock nut 2 92 BD11AP 92 Lock nut 1 93 BD11AP 93 Guide rail lock nut...

Страница 38: ...6 7 Exploded view of lathe bed ...

Страница 39: ...lstock 1 224 BD11LB 224 Tailstock base 1 225 BD11LB 225 Set Screw M8X45 2 226 BD11LB 226 Clamping plate 1 227 BD11LB 227 Hex cap bolt 1 228 BD11LB 228 Adjustment device 1 229 BD11LB 229 Threaded pin ISO 4028 M6 x 16 1 230 BD11LB 230 Brass clamping piece 3 231 BD11LB 231 Socket head screw ISO 4028 M6 x 10 3 232 BD11LB 232 Washer DIN 6340 8 233 BD11LB 233 Lock washer DIN 6340 10 4 234 BD11LB 234 Hex...

Страница 40: ...6 8 Exploded view of feed gear ...

Страница 41: ... BD11FG 318 Gear wheel 1 319 BD11FG 319 Shaft 1 320 BD11FG 320 Shaft ring 1 321 BD11FG 321 Gear wheel 1 322 BD11FG 322 Lock washer Φ15 1 323 BD11FG 323 Feather key DIN 6885 4 14 1 324 BD11FG 324 Long face pinion 1 325 BD11FG 325 Feather key DIN 6885 4 10 1 326 BD11FG 326 Lock washer Φ15 1 327 BD11FG 327 Gear wheel 1 328 BD11FG 328 Bearing DIN 620 180202 1 329 BD11FG 329 Flange cover of leadscrew 1...

Страница 42: ...6 9 Exploded view of headstock ...

Страница 43: ...80101 1 427 BD11HS 427 Combination of syn chronous belt pulley Φ135 32 84teeth 1 428 BD11HS 428 Screw 1 429 BD11HS 429 Washer 1 430 BD11HS 430 V belt pulley combination Φ28 6 18teeth 1 431 BD11HS 431 Washer 1 432 BD11HS 432 Allen screws M6 20 1 433 BD11HS 433 Washer 1 434 BD11HS 434 Nut DIN439 M8 1 435 BD11HS 435 Allen screws 1 436 BD11HS 436 Eccentric plate of ten sion pulley 1 437 BD11HS 437 Sha...

Страница 44: ...6 10 Exploded view of change gear ...

Страница 45: ...1 508 CG 508 Change gear 75 1 509 CG 509 Change gear 65 1 510 CG 510 Change gear 60 2 511 CG 511 Change gear 55 1 512 CG 512 Change gear 52 1 513 CG 513 Change gear 50 1 514 CG 514 Change gear 45 1 515 CG 515 Change gear 30 1 516 CG 516 Change gear 20 1 517 CG 517 Feather key M5 2 518 CG 518 Spacer 1 5mm 1 519 CG 519 Spacer 3mm 1 520 CG 520 Connection case 2 521 CG 521 Binding screw 2 522 CG 522 R...

Страница 46: ...6 11 Wiring Diagram BD 11 230V ...

Страница 47: ...ACTOR LC1K0910 1 TC1 TRANSFORMER 230V 24V 20VA 1 TC2 TRANSFORMER 230V 24V 20VA 1 Optional QS1 EMERGENCY STOP LAY5 1 SQ1 GEAR GUARD SWITCH QKS8 1 SQ2 CHUNK GUARD SWITCH LXW5 11Q1 1 SB2 LIGHT SWITCH KCD1 101 1 Optional HR WORK LIGHT 24V 1 Optional SA2 PUMP SWITCH LAY5 BE101 Optional M1 MAIN MOTOR YLJ90L4 12A 1 M2 PUMP DB 12A 1 Optional ...

Страница 48: ...5 steady center MT2 1 6 follow center MT4 1 7 reverse chuck 3 jaws Ф125mm 3 8 painting can 2 9 handle 2 10 change gears 45 50 60 60 65 70T 8 11 synchronized counter puuley 240L075 on lathe 1 12 V belt O 710 1 13 V belt O 850 1 14 T allen key 6mm 1 15 gross screwdriver 3 1 16 straight screwdriver 3 1 17 quadruple tool holder spanner 8mm 1 18 threading dial gear 30T 1 ...

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