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IN STALLING A JESSEM LIFT IN A CUSTOM ROUTER 

TABLE A PPLICATION 

A JessEm Rout-R-Lift

 Prestige is similar to using a 

router mounting plate. Your table top must have a port 

machined into the tops. JessEm offers solid phenolic 

router table tops with pre-machined ports for all JessEm 

router lifts. If you are installing this Lift in a custom table 

application you will have to fabricate this opening 

yourself. JessEm offers a separate template for this 

operation. See your JessEm distributor for the proper 

template for your Rout-R-Lift

 Prestige.

 

L EVELING THE LIFT IN THE TABLE TOP

TAB-LOC PHENOLIC INSERT RINGS 

Your Rout-R-Lift™ Prestige comes with one 2” insert 

ring with a pre-drilled center hole. Additional ring sets 

are available with different diameter pre-drilled holes 

and/or no pre-drilled holes for creating your own 

custom center hole diameters. See your JessEm 

distributor for these and other accessories. 

1. Place the insert ring into the center hole of

the Lift’s top plate (Fig. 27).

2. With the insert wrench provided, insert the

prongs of the wrench into the

corresponding holes in the insert ring and

turn the insert ring counter clockwise to

tighten.

Turn the insert wrench clockwise to loosen 

and remove the ring. If the insert ring 

becomes too tight to loosen with hand 

pressure, a tap clockwise on the insert 

wrench with a block of wood will loosen it.  

ADJUSTING THE FIT IN THE TABLE PORT 

Your Rout-R-Lift™ Prestige comes with adjustable 

snugger buttons to allow for a tight fit in the table 

top opening and eliminate any movement of the 

plate. Use the 1/8” hex key provided to loosen the 

cap screws on the snugger button. Slide the button 

towards the outer part of the plate and check for fit. 

Adjust again if necessary. (Figure  26) 

FESTOOL OF 1010 

Figure 23

Figure 24 

S

 

pecial Instructions: 

No special instructions for this router

M

 

ounting Screws: 

Fo

 

ur (4) 4mm x 8mm  (included) 

Figure 25 

With the Rout-R-Lift

 Prestige in the table top 

opening, install (10) set screws into the holes 

around the lift perimeter.  Adjust (Figure 25) the 

four corners first to align the lift surface to the table 

surface so that both are flush.  Adjust the remaining 

set of screws on the sides to provide added support. 

Figure 26 

Figure 27 

The Rout-R-Lift

 Prestige is manufactured to precise 

tolerances. Once your router is installed and you do 

not find Lift is as smooth as it should be, do the 

following adjustment. First: raise the Lift carriage with 

the router installed to a position close to the top 

plate. Then, loosen the five 1/4-20 low head socket 

screws holding the spindle assembly and guide shaft 

a quarter turn, then retighten. This relives any stress 

on the shafts to center themselves with respect t the 

carriage after the router is installed ensuring there is 

no resistance in the movement of the carriage up and 

down.

Содержание Rout R Lift PRESTIGE 02322

Страница 1: ...nges to our products at our discretion 1 Rout R Lift Prestige 1 Height Adjustment Handle 10 1 4 28 x Leveling Set Screws 1 5 32 Hex Key Also includes 3 Insert Rings 1 Insert Ring Wrench 1 8 Hex Key 1 Start Pin 3 16 Hex Key 4 20 X 1 Flat Head Cap Screw UsedforMast R Top Model 03006 Max Speed 24 000 RPM 18 000 RPM 16 000 RPM SuggestedRouterBitSpeeds Bit Diameter 1 25mm 1 1 4 2 30 50mm 2 1 4 2 1 2 55...

Страница 2: ...carriage down approximately 1 inch from the top plate You will need a little bit of room to remove the carriage plate from the Rout R Lift Prestige Figure 1 Your Rout R Lift Prestige is predrilled for many routers The first step is to remove the carriage plate from the lift Router Hole Pattern Figure 1 Figure 2 Figure 3 Figure 5 Each router has a unique hole pattern For example if you have a Hitac...

Страница 3: ...uter and carriage secured to the lift take your adjustment handle and wind the carriage all the way to the top plate 10 Now engage the plunge mechanism in the router by pushing your router all the way down and locking it in this position Figure 8 Your Rout R Lift Prestige is ready to be installed into your table top Mounting a DeWalt 625 Figure 9 Figure 1 Figure 10 Mounting Screws Three 3 6mm x 15...

Страница 4: ...2301FC Figure 17 Figure 18 Special Instructions Remove the handle without the switch Leave sub base on when mounting to the carriage Mounting Screws Four 4 4mm x 16mm HITACHI M12V M12V2 Figure 19 Figure 20 Special Instructions Remove Turret stop adjustment knob Remove handle that does not have speed adjustment Lower the Lift carriage before installing and removing from your table top Mounting Scre...

Страница 5: ...on the insert wrench with a block of wood will loosen it ADJUSTING THE FIT IN THE TABLE PORT Your Rout R Lift Prestige comes with adjustable snugger buttons to allow for a tight fit in the table top opening and eliminate any movement of the plate Use the 1 8 hex key provided to loosen the cap screws on the snugger button Slide the button towards the outer part of the plate and check for fit Adjust...

Страница 6: ...ealing the carriage nut o ring and antibacklash nut 4 Thread the carriage nut and antibacklash nut further up the threaded rod to have better access Figure 31 5 Turn the carriage nut clockwise applying pressure to the o ring ensuring when you complete your adjustment that the slot in the carriage nut aligns with one of the slots on the antibacklash nut Figure 31 6 Slide the carriage back up ensuri...

Страница 7: ...g handles switch and variable speed are in optimal position Apply strip of masking tape to the router and blank plate and draw a line referencing this position See Figure 33 2 Turn the router upside down and transfer this mark to the router sub base See Figure 34 3 Remove router sub base 4 Centre the router sub base on the blank plate aligning the two marks made in step 1 See Figure 36 and centre ...

Страница 8: ...modified in any way Products used with improper accessories Prematurethreadwearduetoadjustingheight with electric or cordless drill Figure 38 Figure 39 6 Locate the correct drill bit size and transfer the mounting hole locations from your sub base to the blank plate Use your drill to just spot these holes on your blank plate then remove the sub base and finish drilling the holes From the other sid...

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