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1.10 Impermissible modes of operation

Other usage and modifications in opposition to chapter 2 "Appropriate and intendet use" will lead to the 
immediate cancellation of the warranty and any other manufacturer’s liability.

1.11 Dosing of Chemicals
CAUTION!

When working on dosing systems, the accident prevention regulations applicable on site must be observed 
and the specified personal protective equipment worn.

The following standard protective clothing is recommended, depending on the hazard associated with the 
metered medium:

 
 

Protective clothing  

Protective gloves 

Goggles 

All people responsible for installation and maintenance of pumps, piping, hoses and accessories should 
wear this protective equipment.
Before working on the dosing pump and plant, disconnect it from the mains supply and protect it against 
reconnection.

CAUTION!

Any chemical still present in the dosing head may spray out when the power supply is reconnected. This 
may lead to caustic or other burns to the face and hands. Dosing lines must always be connected before 
starting the pump again.

The chemical resistance of the pump’s materials of construction must be verified before dosing aggressive 
media!
The dosing head of the dosing pump as well as connections and lines of the system may be under pressure. 
Working on the dosing plant requires special safety precautions and may only be carried out by instructed 
technical personnel: 

CAUTION!

Chemical could spray out. This may lead to caustic or other burns. Always relieve the pressure before start-
ing work on the dosing pump.

Before working on the dosing head, valves and connections, flush the dosing pump with a harmless medium 
(mainly water) to avoid unintentional contact with the metered medium.

WARNING!

Never look into the open end of a clogged line or valve. Chemical may emerge unexpectedly and cause 
caustic or other burns to face and hands.
Before start up, all connections must be inspected for correct tightness and, if necessary, must be tightened 
up using appropriate tools.

CAUTION!

If connections at the dosing head are loosened  during operation for venting or other reasons, leaking 
chemical must be removed professionally. This is the only way to avoid the danger of physical injury and 
corrosion at the dosing pump. Leaking chemical may also damage the diaphragm at its mounting points.

   |  Operation & Maintenance Instructions  |  

5

Содержание MAGDOS LB

Страница 1: ...d driven diaphragm dosing pump Operation Maintenance Instructions Read these operation and maintenance instructions before start up To be held for future reference EN 02 Dosing Conveying Control Liqui...

Страница 2: ...erformance curves 9 7 Installation 10 7 1 General notes of instruction 10 7 2 Installation location 10 7 3 Arrangement of the dosing pump 10 7 4 Electrical connection 11 7 5 Hydraulic connections 11 7...

Страница 3: ...r property damage IMPORTANT or NOTICE Appears in conjunction with safety instructions which may endanger the machine and its operation if disregarded IMPORTANT Draws attention to supplementary informa...

Страница 4: ...ed immediately 1 7 Safety instructions for the owner operator Leakages e g when a membrane breaks of dangerous materials to be conveyed e g aggressive poi sonous must be purged in such a way that they...

Страница 5: ...esistance of the pump s materials of construction must be verified before dosing aggressive media The dosing head of the dosing pump as well as connections and lines of the system may be under pressur...

Страница 6: ...etal parts may burn your hands Always disconnect the mains power supply before opening the magnetic drive and let the dosing pump cool down for at least one hour CAUTION Malfunctions may arise in circ...

Страница 7: ...ity The operating conditions described in chapter 5 Technical Data must be observed 3 Function Dosing pumps are used to add chemicals specifically in various processes Metering capacities range from 0...

Страница 8: ...oke frequency 120 min 1 250 min 1 160 min 1 180 min 1 250 min 1 Suction lift for non ef fervescent media 5 mWS 5 mWS 3 mWS 3 mWS 2 mWS 2 mWS 2 mWS Max inlet pressure 800 mbar Power supply 110 240 V AC...

Страница 9: ...the viscosity of the process fluid and hydraulic installation conditions Dosing pumps must therefore be gauged in litres during application 0 1 2 3 4 5 6 0 2 4 6 8 10 12 14 16 l h bar LB 4 LB 2 LB 1 L...

Страница 10: ...ssure valves and relief valves Always use appropriate tools for the installation of plastic connecting parts To avoid damage never apply excessive force IMPORTANT Plastic parts especially PVC parts ca...

Страница 11: ...exact right angle to the appropriate length Chose the tubing connection according to the character of the tubing material inner diameter wall thickness in order to considerate the maximum pressure lo...

Страница 12: ...on fitting mounted from above Injection nozzle mounted from below for media with a tendency to crystallize Fig 7 4 Injection nozzle installation 7 7 Installation example Example for accessories Excerp...

Страница 13: ...s controlled continously variable via the stroke frequency in the metering capacity of 0 to 100 see stroke frequency adjustment The stroke frequency adjustment is ap proximately linear in proportion t...

Страница 14: ...on until fluid comes out Then close it again In the case of effervescent media allow the liquid to escape permanently approx 1 drop for 1 3 strokes The escaping chemical must be returned to the supply...

Страница 15: ...ply and secured to prevent unauthorized restarting CAUTION The pressure must be relieved before disconnecting the discharge line from the pump discharge valve so that chemical cannot be sprayed out 10...

Страница 16: ...tic or other burns The dosing pump head must always be depressurized and rinsed thoroughly with water or a suitable medium before starting any work on the dosing pump b Replacing the diaphragm IMPORTA...

Страница 17: ...Troubleshooting Chapter 14 for a description of possible causes 11 2 Valves Check the double ball valves of the dosing pumps regularly for impurities A valve is replaced by replacing the complete dosi...

Страница 18: ...g pump will start operating for 60 s and will then stop automatically Then switch off the dos ing pump 7 Fill up the quantity that was conveyed from the priming aid with a measuring glass to the marke...

Страница 19: ...38981 38982 38983 PTFE PVDF 39081 39082 39083 Stainless steel 39087 39088 39089 Glass PVDF EPDM 39042 39043 39044 PTFE PVDF 39096 39097 39098 Stainless steel 39102 39103 39104 PP Glass PVDF FPM 38978...

Страница 20: ...ice Power supply interrupted Switch on power supply voltage Solenoid defective inform Lutz Jesco service Frequent dia phragm failures Diaphragm was not properly tightened to the diaphragm rod Screw in...

Страница 21: ...3 It contains all the technical information required for installation start up and maintenance Should you have any questions or require further informations regarding these operating instructions plea...

Страница 22: ...itial start up 14 Injection nozzle 12 Injection nozzle installation 12 Installation 10 Installation examples 12 Installation location 10 M Maintenance 16 O Operation 13 P Performance curves 9 Personal...

Страница 23: ...17 Drill template Scale 1 1 All dimensions in mm 100 70 O 6 5 116 Drill template Operation Maintenance Instructions 23...

Страница 24: ...24 Operation Maintenance Instructions Drill template...

Страница 25: ...ons in de handel gebrachte uitvoering voldoet aan de eis van en in overeenstemming is met de EU richtlijnen de EU veiligheidsstandaard en de voor het product specifieke standaard Bij een niet met ons...

Страница 26: ...the product has been cleaned thourohly inside and outside before returning that it is fee from hazardous material i e chemical biological toxic flammable and radioactive mate rial and that the lubric...

Страница 27: ...onnections plug connectors or cables loose Wear parts Operating elements e g switches push buttons Breakage other damage Electronic unit Corrosion Damage in transit 3 Leaks 4 No or inadequate function...

Страница 28: ...t Asia Lutz Jesco East Asia Sdn Bhd 6 Jalan Saudagar U1 16 Hicom Glenmarie Industrial Park 40150 Shah Alam Selangor Malaysia Phone 603 5569 2322 Fax 603 5569 1322 E Mail info lutz jescoasia com Intern...

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