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Insulation of the door lining

Attention / Danger  !!! 
No insulation behind 

the side-airbags (fi g. “B”)

Important:
No insulation material behind 
- loudspeaker
- door latch lever

- drill ahole for the installation clip (fi g. A)

Important tip:

the use of woofer in the door lining may cause vibrations which lead to annoying rattle noises in the car door

!

fi g.: example of a car door 

Preventive measurements against vibration noise:

•   use our self-adhesive insulation fl eece (art.no.: 27000) or a foam material for
     the backside of the door lining (see fi g. above) or

•   stabilize the backside of the door lining by means of a special material 

     (Glass Fibre Filler or stiffening material)
     important: keep the cut-outs for the door-airbags and speakers open
•   affi x the *backside of the inner door metal with self-adhesive asphalt mats (see fi g. * )
•   by knocking on the car door, vibrations caused by mechanic parts (e.g. Bowden pull wire etc. )
     and wiring harness may be found out. Cover these parts with foamed material, felt or

     something like that

•   cut off overlapping cable tie (rattle noise)

•   adhere felt or foamed material under the original wiring harness

front side of
inner door metal

door metal outside
 =  back side of the 
     inner door metal

moisture protection foil        

      

fi g.: example of a car door 

Содержание 75112

Страница 1: ...re bag VW Golf V 2 doors part no 75112 71112 5x flat head srew M4 x 20 2x flat head srew M4 x 30 1x flat head srew M4 x 40 1x flat head srew M4 x 50 22x hex nut M4 6x sheet metal nut 4 2mm 4x spax screw 5 x 60 2x spax screw 5 x 70 6x washer 12mm 16x washer 20mm Garantee We grant a manufacturers guarantee of 2 years starting from the date of purchase of the doorboard or sound system from the dealer...

Страница 2: ...rneath A1 A2 1 3 Remove the 3 screws B1 B3 on the bottom side of the door card 1 4 Unscrew the screw on the mirror triangle C 1 5 Unclip the door card all around start on the mirror triangle and move it upward away 1 6 Remove the Bowden pull wire of the door latch lever 1 7 Unplug switch for electric window control 1 8 Disconnect the original loudspeaker plugs and dismount the original speaker ...

Страница 3: ...rd and align it drivers side co drivers side Only precise alignment of the doorboards with the door card warrants optimal fit Reference points for alignment Reference point 1 Adjust the nose on the end of the doorboard directly on the notch of the door card Reference point 2 Align the recessed part on the doorboard with the entrance light Reference line 3 The lower edge of the doorboard is flash w...

Страница 4: ...nted in the doorboard Pressing the doorboard onto the door card leaves a visible impression of the screws the fastening positions of the door card Marking of the pre drilled fastening points 7 14 Use a thin awl to set the marks on the door card co driver s side 4 2 Mark the fixing points 1 7_ premounted in the doorboard Pressing the doorboard onto the door card leaves a visible impression of the s...

Страница 5: ...The fastenings of the doorboard must have to be screwed with the door card The fastenings of the door card must not be removed 5 3 Remove the doorboard again and cut out the positions marked on the door card Use a compass saw 5 4 Drill the bore holes for the Spax screws according to the marks set before use a 5mm drill 5 5 Drill the bore holes for the M4 screws according to the marks set before us...

Страница 6: ...d once again and possibly shorten staybolts or change screws 7 3 Check again for precise fit and tighten the screws All cutting edges of the doorboard must fit to the door card snugly all around without gap 8 Tweeter installation mirror triangle original mount without mounting device 8 1 Dismount the mirror triangle and original tweeter Unplug the connecting cable the original connecting cables an...

Страница 7: ...o reach a better coupling with the door volume 10 Insulation of the back side of the door card In order to avoid vibration noise insulate all cables with insulation tape e g 10 1 Insulate the backside of the door card e g with self adhesive vibration suppressing insulation fleece see attached installation recommendation ATTENTION danger No insulation behind the side airbags IMPORTANT No insulation...

Страница 8: ...pplied with 12 4 Insert woofer and midrange 12 5 Notice You should check the polarity of all woofers after having connected them to the crossover circuit with a 9 volt battery input cable on the side of the amplifier pole of the crossover circuit input to of a 9 Volt battery pole of the crossover circuit input to of a 9 Volt battery All woofers must move uniformly Wrong polarity of a woofer can to...

Страница 9: ...ee fig above or stabilize the backside of the door lining by means of a special material Glass Fibre Filler or stiffening material important keep the cut outs for the door airbags and speakers open affix the backside of the inner door metal with self adhesive asphalt mats see fig by knocking on the car door vibrations caused by mechanic parts e g Bowden pull wire etc and wiring harness may be found o...

Страница 10: ...llowing notes serve to help troubleshoot and eliminate faults or malfunctionson your own If the follow ing measures are not effective please call us Info Hotline Tel 0049 7158 95699 0 What can it be if possible cause solution it doesn t sound right wrong polarity on the subwoofers see speaker connection crosover circuit attached wrong see wiring diagram speaker connection door lining and moisture ...

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