JEHNERT SOUND DESIGN 46129 Скачать руководство пользователя

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1 =

M 4 x 30

8 =

M 4 x 40

9 =

M 4 x 40

5 =

M 4 x 30

2 =

M 4 x 60

3 =

M 4 x 50

4 =

M 4 x 50

6 =

M 4 x 30

7 =

M 4 x 40

Ausschnitt

Tieftöner

“vergrößern”

Ausschnitt

Mitteltöner

Ausschnitt

Tieftöner

7. Montage der Türverkleidung auf die Fahrzeugtüren

7.1. Zum Schutz gegen Nässe und Beschädigung der Lautsprecher durch
Feuchtigkeit:
Regenschutzfolie (handelsübliche Plastikfolie / Sack) in Größe
der Aussparung hinter dem werkseitigen Lautsprecher, auf dem Türblech
z.B. mit Sprühkleber / Klebeband nachträglich anbringen.

7.2. Türverkleidung oben in die Türschachtleiste einhängen

7.3. In umgekehrter Reihenfolge wie auf Seite 3 beschrieben wieder befestigen.

7.4. Zur Steigerung des Klangvolumens die nachgerüstete Regenschutzfolie
hinter den Lautsprecheröffnungen entweder nur unten oder
u-förmig einschneiden.
Bei u-förmigem Ausschnitt: Seitliche Schnittkanten zur Vermeidung von
Vibrationsgeräuschen der Folie stabilisieren ( z.B. mit Packband).

7.5. Originalleuchte in die vorgesehene Öffnung im Türpaneel
einklipsen und anschließen.

1. Zur Markierung der Befestigungspunkte auf der Türverkleidung das
passgenau justierte Paneel als Schablone verwenden :

Befestigungspunkte 1 - 7: mit einem dünnen Vorstecher markieren

Befestigungspunkte 8 +9: Schraubenabdrücke durch Aufdrücken sichtbar machen.

3. Die Lautsprecher-Öffnungen auf der Türverkleidung anzeichnen.

4. Paneel wieder abnehmen und die Befestigungs-Markierungen anzeichnen.

5. Die Lautsprecher-Öffnungen ausschneiden (siehe Abb.):
Die Original-Kartentasche muss nicht enfernt werden.

6. Für die einzusetzenden Schrauben die Bohrungen gemäß Markierung
mit einem 6mm-Bohrer vornehmen.

7. Türpaneel mit der Türverkleidung durch handfestes Anziehen der
M4-Schrauben (vgl. Abb.unten) fixieren.
Alle Schrauben mit den Unterlagscheiben und Muttern sichern.

8. Nochmals Passgenauigkeit überprüfen und Schrauben festziehen.

Alle Schnittkanten des Paneels müssen umlaufend ohne Spalt

auf der Türverkleidung anliegen.

Hinweis: Die Original-Leuchte wird später im Türpaneel montiert.

�

Endkontrolle nach Türpaneel-Montage:
Alle Funktionen der Bedienelemente wie Sitzverstellung,
Handschuhfachöffnung, Fensterheber etc. überprüfen.

Ausschnitt für Originalleuchte der Türverkleidung

Abb.: Ausschnitt Türverkleidung mit Lautsprecheraussschnitten u. Bohrungen

4. Bearbeitung der Türverkleidung / Montage der Türpaneele

46129 - Golf IV “4türig”

- 9 -

46129 - Golf IV “4türig”

- 6 -

�



Originalleuchte wird im Türpaneel montiert

Schrauben 8 + 9

= bereits im Türpaneel montiert

✃

7.1. Protection against moisture and damage of the speakers by humidity:
Put a protection foil (standard foil or bag) in the size of the cut-outs behind the original
speaker - use some adhesive spray or adhesive tape.

7.2. Put the door-lining into the upper sealing of the car door.

7.3. Fit it in contrary order of succession as described on page no. 3.

7.4. Cut out the moisture protection foil (u-form) and stabilize the lateral cutting edges in
order to avoid vibration noise ( e.g. use a packing tape).

7.5. Click the original light into the opening provided in the door build and connect it.

7. Installation of the door-lining onto the the car doors

packing tape

Loudspeaker wiring d iagram

Connect al l loudspe akers and crossover circuits:

8. Speaker conn ection

Insert subwoo fer and mi drang e and conn ect all loudspea kers
to t he crossover cir cuit (parall el-cir cuit):

Noti ce:

You should check the polarity o f all sub woofers�

before connecting them to the cro ssover circu it
with a 9 volt battery:

pole of the cr ossover circuit input to of a 9 Volt batter y

pole of the cross over circuit input to of a 9 Volt batter y

All sub woofers mu st mo ve uniformly!

Wrong polarity of a subw oofer can totally

equaliz e the bass so und!

Packing list ..........................................................................

1. Disassembly of the door lining ..............................................

2. Installation tweeter ..............................................................

3. Paneel alignment / referece points ........................................

4. Handling of door lining / panel installation - fastening ............

5. Lodspeaker cables ................................................................

6. Insulation of the door lining / car door ...................................

7. Installation Cro door lining .......................................

8. Speaker connection ..............................................................

Loudspeaker wiring diagram .................................................

9. Installation of the speaker-grill ..............................................

Technical information ...........................................................

Service / fault diagnoses .......................................................

Guarantee ...........................................................................

Packing unit

Check list

door panel, covered

(ri gh t / lef t)

Speaker g rill, c overed

(ri gh t / lef t)

tweeter 26 mm

tweeter mounting-bowl (

wit h 6 Kt n.S crew M4 x8,Wa she r ø 12mm )

midrange 100 mm Q

(

each moun ted on the pa ne l with 4 Sh eet me tal- sc rews)

woofer 160 mm

(

each moun ted on the pa ne l with 4 Sh eet me tal- sc rews)

Crossover

(links / rec hts)

Hardware bag:

flat head screws, M 4 x 30

flat head screws, M 4 x 40

Spax-screws, 3,0 x 20

Hex nut M 4

Washer Ø 20mm

fo r me tr ic sc rews

Washer Ø 20mm

as s pa cer for Velcro faste ne r

Velcro strip à 2,5 cm

(res erve)

Preassembled hardware:

Velcro faste ner plus strips

Sheet metal screws, black 3,9 x 13

(for woo fer)

Sheet metal screws, black 3,5 x 13

(8x midr.+8x ve lcro)

flat head screws, M 4 x 30

flat head screws, M 4 x 40

The product was carefully packed and checked for its completeness. If you find anything missing, damaged or
defective, please notice our guarantee services on the back of these assembly instructions.

6. insulation of the door lining

Important:

No insulation material behind
- loudspeaker

- door latch lever

- (fig. A): drill a hole for the

installation clip

fig. D river-side

fig. C o-dri ver - side

9.1. Precise ly align and ca refull y press gri ll int o the Velcro fasteners.

The Velcro fastener makes a crackling sou nd
when it is clo sed correctly.

Removing the grills:
The Velcro fasteners stick together very strongly!
The grills can be removed anytime by carefully lifting them off.
Please, avoid any way of forceful yanking at the grills.
It could break!

9.3.

7. Installation Crossover circuit / doorlining

Packing list 45124/46124

3.1. Place the door lining on a pl ane surface

3.2. Dismount the louds peak ers at tached to t he panel for tr ansport protecti on.
Retain t he screws f or later assembly.

3.3. Place the pan el without loudsp eake rs and gr ill on t he door lining
and align i t:

1. use the fastening angle on the backside of the panel and

the precisely aligned panel as template in order to mark fastening points 1- 9:

•

mark the fastening points

1-3 _ premounted in the panel:

pressing the panel to the door lining leaves visible impressions of the screws.

•

marking of fixing points

5-9:

use a thin awl to set the marks on the door-lining.

2. draw the speakers’ cut-outs onto the door-lining.

3. remove the panel again. cut out holes for loudspeakers along the marking (see fig.)
with a compass saw.

4. use a 6mm drill for the screws according to the marks set before.

5. Screw in the M4-screws supplied with. Affix the door build to the door-lining.
Screw all 9 x M4-screws only hand-tight .
Secure all screws with the washers and nuts.

6. check again for precise fitting and tighten screws.

7. fixing point 10 - »metal screw 3,0 x 20«:
    Use a self-cutting metal screw to level out the doorlining and the other
    edges of the panel: Screw horrizontally from the buttom to meet the depht
    over the top of the midrange through the doorlining.

2.1. pu ll off the origin al twe eter out of the catc h in the tweeter trian gle and disconnect it.

2.2. En large the orig inal tweeter-cutout to th e mo unting me ssurement of the
“JE HNERT-tweeter-bowl” with a plaingrind er.

2.3.

connect t weeter w ith loudspeaker cabel (

1,5 - 4m m 2

) and lead the ca ble to

the cross over in t he car door (see pa ge 10)

2.4. insta ll the “JE HNERT-tweeter-bowl an d the twe eter an d affix it with a 6Ktn . screw M4 x8
or hot melt ad hesiv e or Silico n.

2.5. inse rt t he tweeter-trian gle aga in.

All cutting edges of the panel must fit to the door lining snugly

all around without gap

7.1. Installation Crossover

7.1.1. precable crossovers - see fig. page 11.
7.1.2. affix the crossover with

screws directly on the Aluminium-inner door metal–

- without housing - covered with foamed material *- (see fig)

Check precise fit.

* Important: protect the sheet bar against humidity and observe that the
sheet bar does not touch any metal parts – danger of short circuit!

7.2. Installation doorlining onto the car dor

Check up length of the screws and bolts:

7.2.1.  in order to prevent damages of mechanic parts of the car doors, please check
             once again the length of all bolts and screws on the back side of the door
             lining! No touch with any mechanic parts of the car doors !
             (please shorten if necessary).

7.2.2. put the door-lining into the upper sealing of the car door

7.2.3. fit it in contrary order of succession as described on page no. 3

1.1. doorlining - driverside :

1.1.1. pull off the faceplate (A) from the innerside of the door ha ndle a nd remove it.

1.1.2. after wards u nclip the  complete door h andle with switc h-unit from the buttom to
     t he top. Disconnect the cable plugs. Remo ve the 3 cro sshead sc rew (C)
     u nderneath.

1.1.3. Remo ve all 3 Torx-S crews (D1 -3) at th e lower ed ge of the door lin ing and the Torx-
(D4 ) at th e inn erside of the doorlin ing.

1.1.4. lift the door panel out of the sealing above and simultaneously move it
horizontally and forward away from the inner door metal

1.1.5. u nplug the connecting-cable of the switc h-unit and origina l loa dspeaker

1.1.6. re move the origin al sp eaker a nd the Bowden pull wire

2.2. doorlining - Co- drivers side:

2.2.1. Unclip the door handle faceplate (A1 ) fro m the buttom and remove
the 2cross head scre w (F1+2)

2.2.2. Rem ove all 4 Torx-S crews (D1 -4) at th e lower ed ge of the door lin ing and the Torx-
Sc rew (E) at th e inn erside of the doorlin ing.

2.2.3. carefully squeeze the door panel away from the plastic clips at the lower
and lateral edges of the door lining and move it horizontally and forward away
from the inner door metal.

fig.: Position crossover

Installation crossover

on the Aluminium-inner door metal
(- not on the doorlining!)

8. Lautsprecheranschluss

Tief- und Mitteltöner einsetzen und alle Lautsprecher mit der
Frequenzweiche verkabeln (Paralell-Schaltung):

           Hinweis:  Bevor alle Tieftöner an die Frequenzweiche angeschlossen werden,�
                          sollte die Polarität aller Tieftöner an einer 9 Volt-Batterie
                          überprüft werden:

Pol des FW-Eingang an von 9 V Batterie

Pol des FW-Eingang an

von 9 V Batterie

Alle Tieftöner müssen bei dieser Überprüfung gleichmäßig ausschwingen!

Ein verpolter Tieftöner kann die gesamte Basswiedergabe
aufheben!

8. Lautsprecheranschluss

Tief- und Mitteltöner einsetzen und alle Lautsprecher mit der
Frequenzweiche verkabeln (Paralell-Schaltung):

Pol des FW-Eingang an von 9 V Batterie

Pol des FW-Eingang an

von 9 V Batterie

Alle Tieftöner müssen bei dieser Überprüfung gleichmäßig ausschwingen!

Ein verpolter Tieftöner kann die gesamte Basswiedergabe
aufheben!

G u a r a n t e e

9.2.

Our Tip:

If th e panel can not be pressed on completely at some p oints. . .

Cause:

the special form at these p oints an d the resultin g differences in
materia l cross sec tion of the grill.

Solution:

the dista nce can be levelled out with sp acers 3 under the
Velcro d isc.

(Spacers include d with the screw kit )

fig.: backside of a door lining – insulation with our article no.: 27000

page

1.1. Fensterscheibe ko mplett he runterlassen.

1.2. Türgriff-Blen de (A1) m it einem Keil v on unten aus d er Verasteru ng herausdrücken.
Die darunterlieg ende 2 Kre utzkopf-S chrauben (F1+2) entfern en.

1.3. Alle 3 Torx-S chrauben (D1- 3 ) an der Türverkleid ungsunterkante und
an der Türverkleid ungsinnenseite (E) herausdrehen.

1.4. Türverkleid ung an den unteren und se itlichen Türverkleid ungsrändern v orsichtig
(Bruc hgefahr!) von den Plasti kklipsen abdrücken.

1.5. Türverkleid ung oben an der Abdichtleitste au s den Klammern herausheben und gleic h-
zeitig v om Türin nenblech nach oben weg ziehen.

1.6. Türentrie gelu ngsbowdenzug aushängen und Stromkabel zur E instieg sleu chte und
Lautsprecheranschluss abstecken.

4. Handling of door lining / Panel installation - Fastening

attention – danger !!

No insulation behind the

side-airbags (fig. B)

45124/46124 - VW Passat

- 14 -

45124/46124 - VW Passat

- 13 -

2004/by.AJ/FH

- 15 -

Installation instructions

part-no.

45124 /

46124

Jehnert Sound Design

development and

production of

Car-Audio-Systems

Heinrich-Hertz-Str. 11

70794 Filderstadt

Tel.: 0049-711-77 97 87- 87

Fax: 0049-711-77 78 921

e-mail: [email protected]

www.jehnert.com

45124/46124 - VW Passat

- 7 -

45124/46124 - VW Passat

- 8 -

Ausschnitt

Tieftön er

Ausschnitt

Mitteltöner

45124/46124 - VW Passat

- 3 -

45124/46124 - VW Passat

- 9 -

45124/46124 - VW Passat - 11 -

45124/46124 - VW Passat

- 4 -

45124/46124 - VW Passat

- 10 -

45124/46124 - VW Passat

- 12 -

45124/46124 - VW Passat

- 6 -

45124/46124 - VW Passat

- 5-

3. Panel alignment

45124/46124 - VW Passat

- 1 -

Refer ence po ints for fitting:

Only precise alignment of the panel with the door

lining w arrants op timal fit.��

1. Refer ence li ne 1:
ali gn the outer edge of t he panel flush t o the edg e of the doorl ining.

Refer ence li ne 2:

the lower edge of the panel is parallel to the lower edge of the door lining.

3. Refer ence li ne 3:
the upper edge of t he panel is parall el to the edg e of the doorl inings -inlet.

Circuit diagram of 2-way crossover / 2x subwoofer

45124/46124 - VW Passat

- 2 -

5. Loudspeaker cables

Important

tip:

the use of 2x16mm mid-woofer /side may cause vibrations which lead to
annoying rattle noises in the car door

some helpful tips:

• use our self-adhesive insulation fleece (art.no.: 27000) or a foam material for
the backside of the door lining (see fig. above) or

• stabilize the backside of the door lining by means of a special material

(Glass Fibre Filler or stiffening material)

mportant: keep the cut-outs for the door-airbags

and speakers open

2. Tweeter Installation - Original tweeter-triangle

1 . Disassembly of the door lining

1 =

M 4 x 25

= M 4 x 50

Lead 1 speaker cable (1, 5 - 4mm

) from ampli fier into the door.

(Crossover: car door - see page 10)

10= screw in metal-Screw 3,0x20

horizontally (!)

9. In stallation of the s peaker’s grill :

T e c h n i c a l i n f o r m a t i o n

Equipment: electric window control

Model / year:

4-doors

insulation:

see page 8

Note about setting:      To obtain optimal stereoscopic sound, all settings
                                  on the radio (bass,  treble, loudness  etc) should be
                                  set to zero or neutral.

Recommended
amplifier power : from 2x 100 - 200 Watt sinus / 2 Ohm

Metal cutwork: not necessary

Cut-outs for loudspeaker/ 2 x 144mm (max.outer dimensions woofer 165 mm)
each side

(max.installaion depth woofer 70 mm)

Euro-Norm standard basket ø 165 / 6” made to fit

1 x 92mm (max.outer dimensions midrange 100 mm)

(max.installaion depth midrange 60 mm)

Sound-System: 3-ways
2 x 160 mm woofer / side

1 x 100 mm midrange / side

1 x 26 mm tweeter / side

car-customized crossover network

                                        max.continuous Watt/RMS:    2 x 160/300Watt
                                        car specific frequency range:  42-22.000 Hz
                                        Total impedance:                    2 Ohm

We reserve the right to make technical changes, as well as development.

C o n t e n t s

Particularly important notes contain the following remarks:

Please follow the installation instructions

“step by step”

and check the package contents

We grant a manufacturers gua rantee of 2 years start ing fr om t he date of purcha se
of the doo r pane ls or soun d system f rom the dea ler.

Within t his guarantee peri od to our choice we either repair or replac e free of
charge all defects due t o materi al or wor kmansh ip.

Exempt  from t his guarantee ar e damages due t o im proper use, wear  and t ear or
damages which hav e to be l ed back on wear or  interventions by third parties.
The guarantee does  not cover subsequent damage s or  such defects t hat only
insignif icantly i mpair the va lue or the usabili ty of  the pane ls/sound sy stem.
The guarantee does  not cover dama ges due to external  infl uences .

Panels with additional or wrong assembl y drill holes cann ot be r eturned.
These are damage s to the panel whi ch cannot be r epaired again.

Technical questions Hotline: 0049-711-77 97 87-87

Mirko Schwarz

Development

It is our pleasure to help you!

Marc Sitter

Service

The following notes serve to help troubleshoot and eliminate faults or malfunctions
on your own. If the following measures are not effective, please call us.

What can it be if ... possible cause/ solution

..it doesn’t sound right. wrong polarity on the subwoofers ( page 10)
crosover circuit attached wrong ( page 11)

Doorlining

not cut out ( page 6)

amplifier doesn’t have enough power( page 13)

amplifier connection

...it doesn’t fit correctly. door panel customization ( page 5)

installation of the panels on the door lining (page 6)

.....grills do not hold. observe notes on page 12!

vibrations insulation, see notes on page 8

Self-help and fault diagnosis

Final inspection after panel installation:
please check all functions of the operating elements such