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5.1.5.8 Wire check function: press the Right Button (4) again to enter to the wire check mode, rotate Right knob (3) to
select ON/OFF

5.1.6 Feeding the wire

1.6.1 Remove the conical nozzle (24) and the welding tip (25) from the torch. The conical nozzle is removed by turning
clockwise and pulling off simultaneously. The welding tip threads out of the tip adapter.
5.1.6.2 With the wire feed cover door still open pull the torch trigger (20) and check that the wire is feeding smoothly
through the feed roller and into the torch
5.1.6.3 Now stretch the torch lead and handle out as straight as possible from the machine and select the wire check
function. This will start the feed motor running at full speed to feed the wire through the torch liner.
5.1.6.4 Once the wire comes out past the end of the torch neck, pull the torch trigger, or press any button on the display
to stop the automatic wire feed.
5.1.6.5 Close the wire feed cover door
5.1.6.6 Replace the welding tip (25) and conical nozzle (24) back onto the torch neck and trim off any excess wire
You are now ready to weld!

5.1.7 MMA/STICK mode operation

Note

MMA/Stick Welding requires an MMA lead set.

5.1.7.1 Connect Earth Lead Quick Connector (23) to the negative (

) output welding terminal (7).

5.1.7.2 Connect Earth Clamp (22) to the work piece. Contact with workpiece must be strong contact with

clean, bare

metal, with no corrosion, paint, or scale at the contact point

5.1.7.3 Connect the ARC/electrode holder lead (optional) to the positive (+) welding output terminal Note – some welding
electrode types utilize different connection polarity. If in doubt, contact the electrode manufacturer
5.1.7.4 Turn the machine on at the Mains Power Switch (10).
5.1.7.5 Press the Left button (2) to mode section and select the mode by Left knob (1), and press the Left knob (1) to
confirm the MMA selection.

5.1.7.6 When welding the display will change to show actual welding volts and amperage.

5.1.7.7 VRD: VRD stands for Voltage Reduction Device. The open circuit voltage at the output terminals of an MMA
welding power source is high enough to potentially cause an electric shock to a person if they come in contact with the
live terminals. VRD is a safety system that reduces this open circuit voltage to a level where the risk of electric shock is
minimized. It does, however, make striking of the arc more difficult. Press the Right button (4) to switch VRD on/off.

The screen will show the preset
MMA welding current. This can
be adjusted by rotating the
Welding Parameter Adjustment
Knob (3).

Содержание IGBT Series

Страница 1: ...OWNER S MANUAL THE IGBT SERIES OF MIG MAG...

Страница 2: ...of welder 7 5 Installation 8 6 Welding settings quick reference chart 15 7 Range of welding current and voltage in CO2 welding 20 8 Welding parameters table 20 9 Caution 22 10 Maintenance 23 11 Daily...

Страница 3: ...this machine The contents of this manual may be revised without prior notice This instruction manual is issued in January 2021 1 SAFETY Welding and cutting is dangerous to the operator people in or n...

Страница 4: ...piece insulated from himself herself Smoke and gas generated while welding or cutting is harmful to people s health Avoid breathing the smoke and gas generated while welding or cutting Keep the worki...

Страница 5: ...excellent welding bead shaping Welding voltage can be preset and the voltmeter displays the preset voltage value when not welding Both welding current and welding voltage can be observed at the same t...

Страница 6: ...with LIFT TIG function contact type TIG torch with one output power cable and one air tube The use way of LIFT TIG is shown as below The output power cable connect with the negative output terminal an...

Страница 7: ...gher duty cycles have been obtained All tests on duty cycles have been carried out at 40 with a 50 So in practical working conditions the duty cycles will be much greater than those stated above TYPE...

Страница 8: ...FORCE 5 MIG Torch Euro Style Connection Socket 6 Positive Welding Output Terminal 7 Negative Welding Output Terminal 8 Polar conversion line 9 rating label 10 power switch 11 welding gas inlet 12 powe...

Страница 9: ...t screw 19 using an allen wrench Clockwise to increase brake tension counter clockwise to decrease brake tension The spool brake tension should be set so that the spool can rotate freely but does not...

Страница 10: ...ns power is switched off Warning The use of excessive feed tension will cause rapid and premature wear of the drive roller the support bearing and the drive motor 5 1 3 setup for gasless MIG welding o...

Страница 11: ...le The gas supply system includes the gas bottle the air regulator and the gas hose the heater cable should be inserted into the socket of machine s back and use the hose clamp to tighten it to preven...

Страница 12: ...Because of the synergic digital programming both the voltage and the wire speed will adjust together 5 1 5 3 To adjust the voltage independently Rotate Left Knob 1 to adjust the welding voltage This w...

Страница 13: ...display will change to show the actual welding voltage and welding current as pictured below 5 1 5 7 2T 4T function press the Right Button 4 2T 4T Selection Switch to move between 2T and 4T modes 4T o...

Страница 14: ...5 1 7 1 Connect Earth Lead Quick Connector 23 to the negative output welding terminal 7 5 1 7 2 Connect Earth Clamp 22 to the work piece Contact with workpiece must be strong contact with clean bare m...

Страница 15: ...ct with clean bare metal with no corrosion paint or scale at the contact point 5 1 8 3 Connect the TIG torch power lead to the negative welding output terminal 7 1 8 4 Connect the gas supply to the TI...

Страница 16: ...15 6 Welding settings quick reference chart...

Страница 17: ...obtained from an externally supplied welding grade shielding gas or welding grade shielding gas mixture The process is normally applied semi automatically however and fairly thick steels and some non...

Страница 18: ...ng seam is viewed at all times Always wear the welding helmet with proper filter lenses and use the proper safety equipment CAUTION Do not pull the welding gun back when the arc is established This wi...

Страница 19: ...le Variables These control the process after preselected variables have been found They control the penetration bead width bead height arc stability deposition rate and weld soundness They are Arc Vol...

Страница 20: ...decreasing voltage a shorter arc is obtained with a little change in current level When changing to a different electrode wire diameter different control settings are required A thinner electrode wire...

Страница 21: ...tection efficiency than external angel welding For the main parameter refer to the following figure Option of C02 flow volume Welding mode Thin wire C02 welding Thick wire C02 welding Thick wire big c...

Страница 22: ...20 19 69 23 62 10 15 0 079 0 118 0 138 0 040 0 047 100 130 19 20 19 69 23 62 10 20 0 091 0 098 0 118 0 040 0 047 120 140 19 21 19 69 23 62 10 20 0 126 0 118 0 158 0 040 0 047 130 170 19 21 17 72 21 65...

Страница 23: ...will still lead to machine damage so please note 1 Ventilation High current passes when welding is carried out thus natural ventilation cannot satisfy the welding machine s cooling requirement Mainta...

Страница 24: ...itched on 5 Clear the dust at regular intervals with clean and dry compressed air if the working condition is with heavy smoke and air pollution the welding machine should be cleaned daily 6 The compr...

Страница 25: ...nd check task of this welding equipment in case of machine fault 11 1 Power supply Part Check Remarks Control panel 1 Operation replacement and installation of Switch 2 Switch on the power and check i...

Страница 26: ...d wire feed tube possibly leads to the unstable arc Replace it them if necessary 2 Make sure that there is no bending or elongation of wire feed tube Bending and elongation of wire feed tube possibly...

Страница 27: ...arc 2 Check if the wire groove is blocked Replace it if necessary Pressure adjusting wheel 1 Check if the pressure adjusting wheel can rotate smoothly and it s physically complete Unstable rotation o...

Страница 28: ...27 12 CONNECTION DIAGRAM OF THE MACHINE...

Страница 29: ...26 rectifier bridge 8 wire feeder motor 27 block plate 9 wire feeder support 28 main board 10 hinge 29 radiator 11 front control board 30 clapboard 12 front panel 31 radiator 13 upper plastic panel 32...

Страница 30: ...oceed with the repair of your welder and warranty claim processing Warranty period begins at the time the welder is purchased from an authorized Welding Material Sales Inc distributor and or retailer...

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