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TROUBLE:  

CAUSE/SOLUTION  

Machine will not turn on.  

Check cords and plug wiring. Occasionally a terminal screw will loosen 
after installation and use. Check for proper wiring at plug and 
receptacle. Check circuit breaker. If no fault is found, contact us for 
support.  

Machine runs, but will not cut.  

Check for a good work clamp connection. Make sure work piece cable 
and plasma torch is securely fastened to lug. Check that the Track torch 
Auto/Standard switch is in the correct position for type of use desired. 
Check fuse.  

Electrodes and tips are rapidly 
consumed.  

Inadequate air flow. Water in air supply. Poor cutting technique. Return 
to stand 

off cutting of no more than 1/8“, not less than 1/16”. Check and 

tighten consumables.  

Heavy slag on the underside of 
the cut with complete cut 
through.  

Travel speed too slow. Either increase cutting speed or reduce cutting 
amperage to fit metal thickness. Too 

much standoff (more than 1/8”). 

Worn consumables. Low air pressure. (Do not exceed 70 psi)  

Plasma cut is beveled on one 
side.  

Plasma cutters tend to leave a slightly beveled side (up to 5°). However, 
decreasing the standoff and increasing air pressure can help reduce or 
eliminate problems. Worn Consumables. Replace consumables.  

Air pressure light does not 
illuminate, (some models) or air 
is heard escaping inside unit.  

Over pressurized supply line. Internal leakage around air fittings. 
Consult with support for repair instructions if needed. No air supply.  

Cut quality is poor or irregular.  

Check and adjust settings. Increase or decrease air pressure. Check for 
consumable wear and tightness. 

Unstable Plasma Arc.  

Poorly grounded unit or worn electrode.  

Surrounding lights or electronic 
equipment malfunctions.  

Use high frequency ground connected to an exterior ground rod to drain 
electromagnetic frequencies. Use a shielded wire to drain if necessary. 
Consult local electrician/codes.  

 

                                         1-800-345-4545   jegs.com

 

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Страница 1: ...aced by qualified personnel Note on High Frequency electromagnetic disturbances Certain cutting processes generate High Frequency HF waves These waves may disturb sensitive electronic equipment such as televisions radios computers cell phones and related equipment High Frequency may also interfere with fluorescent lights Consult with an electrician if disturbance is noted Sometimes improper wire r...

Страница 2: ...ground clamp Do not stand in water or damp areas while welding or cutting Keep work surface dry Do not use plasma cutter in the rain or in extremely humid conditions Use dry rubber soled shoes and dry gloves when cutting to insulate against electrical shock Turn machine on or off only with gloved hand Keep all parts of the body insulated from work and work tables Keep away from direct contact with...

Страница 3: ...results are achieved by holding the tip at a 90 angle to the cut line 7 With practice you will be able to exercise precise control over this extremely powerful device harnessing its energy to create clean precise and intricate cuts in many forms of steel and iron up to 3 8 thick 8 While you practice experiment with different speeds You will find that thinner materials will allow a faster motion wh...

Страница 4: ...arator to be depressed resulting in failure to pressurize and the sound of leaking air when trying to pressurize If the air water separator has shifted and the system will not pressurize the problem is easily corrected by re centering the air water separator relief valve in relation to the vent hole located on the bottom of the unit by un torqueing the gas receptacle on the back of the unit to its...

Страница 5: ... or reduce cutting amperage to fit metal thickness Too much standoff more than 1 8 Worn consumables Low air pressure Do not exceed 70 psi Plasma cut is beveled on one side Plasma cutters tend to leave a slightly beveled side up to 5 However decreasing the standoff and increasing air pressure can help reduce or eliminate problems Worn Consumables Replace consumables Air pressure light does not illu...

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