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21 

 

S/N 

Troubles 

Reasons 

Solution 

The fan motor damaged 

Change fan 

Turn on the power source, and 
the power light is not on and fan 
doesn’t work. 

No power supply input 

Test the power supply input 

The power supply resistance is broken   

Change the resistance (4

Ω) 

No no-load voltage output 
(MMA) 

The machine is damaged   

Check the main circuit and the PCBs 

Arc can not be 
ignited (TIG) 

There is spark 
on the HF 
igniting board. 
 

The welding cable is not connected with the 

two output of the welder. 

Connect the welding cable to the 
welder’s output. 

The welding cable damaged. 

Repair or change it. 

The earth cable connected unstably. 

Check the earth cable. 

The welding cable is too long. 

Use an appropriate welding cable. 

There is oil or dust on the workpiece. 

Check and remove it. 

The distance between tungsten electrode and 

workpiece is too long. 

Reduce the distance (about 3mm). 

The distance between the discharger is too 

short. 

Adjust this distance (about 0.7mm). 

The malfunction of the welding gun switch.   

Check the welding gun switch, control 
cable and aero socket. 

HF striking arc can not be 
stopped 

Check the main PCB and control PCB 

Repair or change it. 

No gas flow (TIG) 

Gas cylinder is close or gas pressure is low 

Open or change the gas cylinder 

Something in the valve 

Remove it 

Electromagnetic valve is damaged 

Change it 

When welding, it is hard to 
strike arc or easy to 
stick.(MMA) 

Connector is loose or connection is not good. 

Check and screw it. 

There is oil or dirty on the workpiece. 

Check and clear it. 

 
The welding current can  not be 
adjusted 

The welding current potentiometer on the 
front panel connection is not good or 
damaged 

Repair or change the potentiometer 

Not short the 2pin and 3pin of J-MB on the 
front panel   

Short it   

10 

The penetration of molten pool 
is not enough. 

The welding current is adjusted too low 

Increase the welding current 

The arc is too long in the welding process 

Use the short-arc operation 

11 

Arc deflection. 

Air interference 

Keep out air 

Electrode deflection 

Change new electrode. 
Adjust another angle to weld 

Magnetic field 

Use the short-arc operation 
Change the position of earth cable 
Change welding direction   

12 

The alarm light on the front 
panel is on 

Over heat protection 

Two much welding 
current 

Reduce the welding current output 

Working time too 
long 

Reduce the duty cycle (work intervally) 

Over-voltage 
protection 

Power supply 
fluctuates 

Using the stable power supply 

Low-voltage 
protection 

Power supply 
fluctuates 

Using the stable power supply 

Too many machines 
using power supply 
in the same time 

Reduce the machines using power 
supply in the same time 

Over-current 
protection 

Unusual current in 
the main circuit 

Check and repair the main circuit and 
control PCB   

 
 
 
 
 

Содержание JEFTIG GT Series

Страница 1: ...Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection Cont...

Страница 2: ...ar panel take GT 1600 for an example 10 4 2 Welding current adjustment 11 4 3 Down slope time for TIG Arc force for MMA adjustment 11 4 4 Welding Operation 11 4 4 1 TIG operation 11 4 4 2 Striking arc...

Страница 3: ...tic capacitors ELECTRIC SHOCK CAN KILL Never touch electrical parts Wear dry hole free gloves and clothes to insulate yourself Insulate yourself from work and ground using dry insulation Make certain...

Страница 4: ...a respirator may be required Additional precautions are also required when welding on galvanized steel Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning or s...

Страница 5: ...the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned Vent holl...

Страница 6: ...the effect of EMF is ongoing all the world Up to now no material evidences show that EMF may have effects on health However the research on damage of EMF is still ongoing Before any conclusion we shou...

Страница 7: ...er s power factor to 0 99 So it is non pollution to the power net and it improves the quality of the power supply The welding machine possesses additional function with remote controller The remote ca...

Страница 8: ...f welding craft PFC Inverter Medium frequency transformer Medium frequency rectify Hall device Current positive feedback control Single phase AC DC AC DC AC220V AC110V AC DC Rectify Fig 2 1 working pr...

Страница 9: ...440 140 230 Weight Kg 9 5 Note The above parameters are subject to change with the improvement of machines 3 2 Duty cycle Over heat The letter X stands for duty cycle which is defined as the proportio...

Страница 10: ...on Please refer to the electrode manual Put the switch 4T 2T MMA of the front panel on MMA shelf before doing MMA welding 3 3 2 Assembling the equipment TIG Ar workpiece DCEN torch GT 1600 GT 1600 Rea...

Страница 11: ...r to 5 4 for detailed connection Those two pipe holder in packing list 5 3 are used to connect strength pipe with argon gas bottle and shield gas connector Consumable parts for TIG torch such as tungs...

Страница 12: ...itch the power pilot lamp is on switching off the switch the lamp is off 2 Alarm pilot lamp When the welder is over voltage less voltage over current or over heated the alarm pilot lamp will be on 3 L...

Страница 13: ...elding current adjustment Take GT 1600 for an example The adjusted welding current range is 5 160A GT series welders have the function of pre set welding current Having this function is not only conve...

Страница 14: ...lding current t3 t4 Press the gun switch again The output current will drop to 5A within the pre set time t4 t5 Output crater current the setting value is 5A t5 Loosen the gun switch stop arc and argo...

Страница 15: ...ce the waste of tungsten electrode and prolong its usage time MMA During the welding operation if the electrode touches the workpiece to form short circuit after 2s the welding current will drop to 0A...

Страница 16: ...ee motions to being matched in the end of electrode the electrode moving to the molten pool along axes the electrode swing right and left the electrode moving along welding way The operator can choose...

Страница 17: ...hing The corresponding relationship between gas nozzle diameter and electrode diameter Gas nozzle diameter mm Electrode diameter mm 6 4 0 5 8 1 0 9 5 1 6 or 2 4 11 1 3 2 Notice the above parameters or...

Страница 18: ...tainless steel single run welding Workpiece thickness mm Joint form tungsten electrode diameter mm welding wire diameter mm Argon gas flow rate L min 1 welding current DCEP Welding speed cm min 1 0 8...

Страница 19: ...chine against heavy rain or in hot circumstance against direct sunshine The content of dust acid corrosive gas in the surrounding air or substance can not exceed normal standard Parameters of piping b...

Страница 20: ...ch no load voltage may be exported Do not touch the output electrode with any part of your body Before operation no concerned people should be left Do not watch the arc in unprotected eyes Ensure good...

Страница 21: ...department if there are no accessories After turn on power watch listen to that whether the arc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems fin...

Страница 22: ...dispatched from the factory they have already been debugged accurately So forbid anyone who is not authorized by our company to do any change to the equipment Maintenance course must be operated caref...

Страница 23: ...valve Remove it Electromagnetic valve is damaged Change it 8 When welding it is hard to strike arc or easy to stick MMA Connector is loose or connection is not good Check and screw it There is oil or...

Страница 24: ...2 OC1 OC2 Pr1 AC110 220 50 60H Z C14 R13 C15 R14 OUT Lf OUT FAN LED1 Pr3 R5 IGBT1 IGBT2 IMOUT HF QF QD8 QD3 QD1 QD2 IFB OT AC3 AC4 R3 C2 C1 R4 C12 C8 C7 C6 C11 C10 C9 C13 R11 R12 IGBT D Rs L boost C...

Страница 25: ...23 APPENDIX 2 The electric drawing of Gun Switch 1 2 3 1 2 3 GU N SW ITC H Aer ial socket...

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