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TROUBLE SHOOTING 

Dispensing gun fails to pressurize cartridge. 

Damaged piston slide. Check piston slide and replace if necessary.

Compound does not bond to backing paper. 

Wrong side of backing paper used. See backing paper instructions.

Material cures in the nozzle. 

Stop/Start operation or nozzle attached for a long period before use. 

Replace nozzle and proceed without delay.

Material

 does not dispense from the nozzle after replacing previous 

nozzle.

 

Cartridge ports have cured over. Remove cured material or discard 

cartridge. The nozzle can be used as a seal for up to 4 months.

When

 using a new cartridge the first part of the replica does not 

cure.

 

Cartridge not leveled before attaching nozzle. Cartridge will not work 

satisfactorily with subsequent nozzles. To level the cartridge: prior 

to fitting nozzle, dispense small amount of material until an even 

amount  issues from both cartridge ports.

Material cures too quickly or too slowly.

Incorrect grade being used for the ambient temperature. Choose a 

grade appropriate for the conditions. See compound chart.

Air bubble entrapment.

Poor application. Keep the nozzle in contact with the surface. For 

blind holes place the lip of the nozzle at the bottom of the hole.

Replica

 distorts and resolution is poor when examined under a 

microscope.

Replica too soft when removed due to incomplete curing. Extend 

curing period.

Replica surface does not cure. 

Cure inhibited by surface contamination e.g. grease, oil, etc. Clean 

surface with solvent/ suitable cleaning agent and reapply compound.

Replica breaks during removal.

Severe re-entrant geometry or replica not completely cured. Allow 

adequate curing time. Remove slowly applying constant pressure.

Excessive voids in replica when using thixotropic materials.

Air entrapment due to poor application. Keep the nozzle in contact 

with the surface. Overlap runs and use backing paper.

Replica adheres to surface. 

Mechanical attachment to fibrous or porous surface. Remove slowly 

applying constant pressure.

Base piston on cartridge leaks. 

Solution:  Excessive pressure on dispensing gun due to nozzle 

blockage. Remove cured material if possible or replace cartridge.

Содержание 4400M

Страница 1: ...oll Free 866 358 9955 Fax 626 358 1448 1005 S Mountain Ave Monrovia CA 91016 4400M Surface Replication Kit with Microset Compounds USER MANUAL Scan QR Code with smartphone camera to view a short training video on our website JCC DOC B5 March 2020 ...

Страница 2: ...ds P N 4400 2RT RF 3 1 x Nozzle Pack 50 Pack P N 4400 31 4 1 x Pack of Backing Slides 50 Pack P N 4400 4 5 1 x Pack of Backing Paper 100 Pack P N 4400 5 6 1 x Tilting Stage Base P N 4400 7 7 1 x Tall Micrometer Base P N 8400 27 8 1 x Carrying Case P N 4400 6 4400M Surface Replication Kit ...

Страница 3: ...Compounds and Curing Times ...

Страница 4: ...e slide release lever on dispenser body and insert piston slide Keep slide release lever raised and push slide back as far as possible Lower slide release lever Cartridge Clip Piston Slide Slide Release Lever https www microset co uk ...

Страница 5: ... amount of compound on to waste paper MICROSET is supplied in a two part cartridge which is dispensed through a static mixing nozzle using a hand held dispenser The two components of the cartridge are mixed together as they pass through the static mixing nozzle during the dispensing procedure This ensures air free mixing and minimum wastage of material during application The curing rate for MICROS...

Страница 6: ...overlap the previous one similar to welding When replicating vertical surfaces work upwards 2 Do not apply excessive hand pressure to the dispenser as this may damage the operating mechanism 3 Do not stop flow of the material through the nozzle for longer than the working life of the MICROSET grade being used Once the working life has been exceeded a new nozzle will be needed 4 If desired apply ba...

Страница 7: ...the ambient temperature Choose a grade appropriate for the conditions See compound chart Air bubble entrapment Poor application Keep the nozzle in contact with the surface For blind holes place the lip of the nozzle at the bottom of the hole Replica distorts and resolution is poor when examined under a microscope Replica too soft when removed due to incomplete curing Extend curing period Replica s...

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