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©2019 JBT LEKTRO, INC. All rights reserved.

October 2019

v

TABLE OF CONTENTS

CHAPTER 1: INTRODUCTION ...............................................................................................1-1

1.1 WELCOME ...................................................................................................................1-2

1.2 ABOUT THIS MANUAL ...............................................................................................1-3

1.2.1 FORMATTING CONVENTIONS ..........................................................................1-3

1.2.2 ORGANIZATION ..................................................................................................1-4

1.2.3 RELATED DOCUMENTATION ............................................................................1-4

1.3 GENERAL SAFETY .....................................................................................................1-5

1.3.1 RESPONSIBILITY................................................................................................1-5

1.3.2 PRECAUTIONS....................................................................................................1-5

1.4 CONTACTING JBT LEKTRO, INC. .............................................................................1-7

CHAPTER 2: 88 SPECIFICATIONS........................................................................................2-1

2.1 88 SERIES MODELS ...................................................................................................2-2

2.2 8800SDA ......................................................................................................................2-3

2.2.1 FEATURES ..........................................................................................................2-3

2.2.2 SPECIFICATIONS................................................................................................2-4

2.2.3 LAYOUT ...............................................................................................................2-5

2.3 8800SDA-EZ.................................................................................................................2-6

2.3.1 FEATURES ..........................................................................................................2-6

2.3.2 SPECIFICATIONS................................................................................................2-7

2.3.3 LAYOUT ...............................................................................................................2-8

2.4 8850SDA-EZ.................................................................................................................2-9

2.4.1 FEATURES ..........................................................................................................2-9

2.4.2 SPECIFICATIONS..............................................................................................2-10

2.4.3 LAYOUT .............................................................................................................2-11

2.5 8850SDA ....................................................................................................................2-12

2.5.1 FEATURES ........................................................................................................2-12

2.5.2 SPECIFICATIONS..............................................................................................2-13

2.5.3 LAYOUT .............................................................................................................2-14

2.6 8850SDA-AL-100 .......................................................................................................2-15

2.6.1 FEATURES ........................................................................................................2-15

2.6.2 SPECIFICATIONS..............................................................................................2-16

2.6.3 LAYOUT .............................................................................................................2-17

AUTHORED BY ANTHONY HERNANDEZ - (415)786-2081 - [email protected]

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Содержание LEKTRO 88 Series

Страница 1: ...OPERATION MANUAL LEKTRO 88 89 SERIES AIRCRAFT TOWING VEHICLE AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 2: ...chemical manual or otherwise without the prior written permission of JBT LEKTRO Inc Copies may be obtained only from and with the permission of JBT LEKTRO Inc 1190 S E Flightline Drive Warrenton Orego...

Страница 3: ...ts reserved October 2019 iii LIST OF REVISIONS Change Date Edition Revision List of Effective Pages Change Description October 2019 1 00 ALL Initial JBT release AUTHORED BY ANTHONY HERNANDEZ 415 786 2...

Страница 4: ...RO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL Change Date Edition Revision List of Effective Pages Change Description AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony9...

Страница 5: ...CHAPTER 2 88 SPECIFICATIONS 2 1 2 1 88 SERIES MODELS 2 2 2 2 8800SDA 2 3 2 2 1 FEATURES 2 3 2 2 2 SPECIFICATIONS 2 4 2 2 3 LAYOUT 2 5 2 3 8800SDA EZ 2 6 2 3 1 FEATURES 2 6 2 3 2 SPECIFICATIONS 2 7 2...

Страница 6: ...3 9 3 4 2 SPECIFICATIONS 3 10 3 4 3 LAYOUT 3 11 3 5 8950SDB AL 200 3 12 3 5 1 FEATURES 3 12 3 5 2 SPECIFICATIONS 3 13 3 5 3 LAYOUT 3 14 3 6 8950SDB AL 250 3 15 3 6 1 FEATURES 3 15 3 6 2 SPECIFICATIONS...

Страница 7: ...10 1 LONG REACH ADAPTER 4 23 4 4 10 2 HIGH LIFT ADAPTER 4 24 4 5 FORWARD COMPARTMENT 4 25 4 6 REAR COMPARTMENT 4 27 4 7 TRACTOR POWER DC CONNECTOR 4 28 4 8 SIDE GPU COMPARTMENTS 4 29 4 9 PARKING EMER...

Страница 8: ...CHARGING WARNINGS 5 17 5 7 3 MOTIVE BATTERIES 5 18 5 7 3 1 MOTIVE BATTERY CHARGER 5 18 5 7 3 2 CHARGING THE MOTIVE POWER BATTERIES 5 19 5 7 3 3 EQUALIZING THE MOTIVE BATTERIES 5 20 5 7 4 OPTIONAL GPU...

Страница 9: ...LIMITED WARRANTY B 2 B 2 RECEIVING SETUP AND RUN IN B 3 B 2 1 RECEIVING CHECK B 3 B 2 2 POST DELIVERY INSTALLATION B 3 B 2 3 BATTERIES B 4 B 2 4 CHARGER INSTALLATION B 4 B 2 5 TRACTOR RUN IN B 4 B 2 6...

Страница 10: ...x 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 11: ...AGE INCLUDING DAMAGE TO THE VEHICLE CAUTION CAUTION A CAUTION INDICATES A PROCEDURE THAT MUST BE FOLLOWED OR A CONDITION THAT MUST BE OBSERVED FAILURE TO COMPLY WITH THE CAUTION MAY RESULT IN DAMAGE T...

Страница 12: ...DRIVE THE VEHICLE FASTER THAN THE MAXIMUM SAFE DESIGN SPEED 4 9 CAUTION CAUTION DO NOT APPLY THE BRAKES WHILE THE VEHICLE IS MOVING UNLESS YOU NEED TO MAKE AN EMERGENCY STOP 4 11 CAUTION CAUTION MANY...

Страница 13: ...ION OF THE SERVICE MANUAL 5 10 CAUTION CAUTION TOWING THE TRACTOR AT SPEEDS EXCEEDING THE MAXIMUM SAFE TOWING SPEED FOR THAT SPECIFIC MODEL OF TRACTOR WILL DAMAGE THE DRIVE MOTOR 5 10 CAUTION CAUTION...

Страница 14: ...ER 5 14 WARNING ALWAYS REMAIN CLEAR OF THE AIRCRAFT ENGINE OPERATING AND POTENTIAL MOVEMENT AREA DURING AND AFTER THE START SEQUENCE 5 14 DANGER NEVER APPROACH THE AIRCRAFT AFTER ENGINE START UNTIL TH...

Страница 15: ...S MAXIMUM SAFE DESIGN SPEED AS THIS MAY DAMAGE OR DESTROY THE DRIVE MOTOR 6 6 CAUTION CAUTION DO NOT USE PLUG BRAKING WHILE TOWING AN AIRCRAFT EXCEPT IN CASE OF EMERGENCY 6 8 WARNING ALL PERSONNEL RES...

Страница 16: ...xvi 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 17: ...APTER 1 INTRODUCTION This chapter introduces JBT LEKTRO Inc and this Operation Manual and provides safety information WELCOME 2 ABOUT THIS MANUAL 3 GENERAL SAFETY 5 CONTACTING JBT LEKTRO INC 7 AUTHORE...

Страница 18: ...1945 and that commitment continues following our acquisition by JBT We welcome and encourage your questions comments and suggestions about our current and future products and services Please feel free...

Страница 19: ...formatting conventions to present information of special importance Lists of items points to consider or procedures that do not need to be performed in a specific order appear in bullet format Item 1...

Страница 20: ...ve a LEKTRO 88 89 Series tractor including startup and shut down procedures and moving the vehicle See DRIVING on page 6 1 APPENDIX A OPERATOR PRE USE SAFETY CHECKLIST Contains a pre formatted Operato...

Страница 21: ...e following Operating personnel are formally trained and qualified to operate the tractor The tractor is maintained and serviced only by qualified and authorized personnel as prescribed in both this m...

Страница 22: ...pletely stopped and properly secured Always turn the Motive Power Switch to the OFF position before leaving the tractor unattended Always leave the corresponding battery compartment deck cover s open...

Страница 23: ...ve a support question We are here to help You may contact JBT LEKTRO Inc via any of the following methods Mailing Address 1190 SE Flightline Drive Warrenton Oregon 97146 9692 Phone 1 800 535 8767 U S...

Страница 24: ...1 8 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 25: ...PECIFICATIONS This chapter provides the specifications for the following selected LEKTRO 88 Series tractors 88 SERIES MODELS 2 8800SDA 3 8800SDA EZ 6 8850SDA EZ 9 8850SDA 12 8850SDA AL 100 15 8850SDA...

Страница 26: ...DA M on page 2 18 Note The images in this section may show some optional equipment Note JBT LEKTRO Inc reserves the right to change these specification at any time without notice or obligation Note LE...

Страница 27: ...ual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and patented torque adapter are optional Winch Hydraulic winch with automatic safety cut off Winch and...

Страница 28: ...r and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are optional 2 2 2 SPECIFICATI...

Страница 29: ...ights reserved October 2019 2 5 CHAPTER 2 AP88 SPECIFICATIONS 2 2 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8800SDA tractor AUTHORED BY ANTHONY HERNANDEZ 415 786 208...

Страница 30: ...ling dual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and patented torque adapter are optional Winch Hydraulic winch with automatic safety cut off Win...

Страница 31: ...ss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are optional 2 3 2 SPECIFICATIONS Length 208 2 in 528 9...

Страница 32: ...hts reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 2 3 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8800SDA EZ tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 33: ...ar Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and pa...

Страница 34: ...tion Welded steel plate and polymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side r...

Страница 35: ...hts reserved October 2019 2 11 CHAPTER 2 AP88 SPECIFICATIONS 2 4 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8850SDA EZ tractor AUTHORED BY ANTHONY HERNANDEZ 415 786 2...

Страница 36: ...r Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and pat...

Страница 37: ...ymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are...

Страница 38: ...ights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 2 5 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8850SDA tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 39: ...Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and...

Страница 40: ...reserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are optiona...

Страница 41: ...s reserved October 2019 2 17 CHAPTER 2 AP88 SPECIFICATIONS 2 6 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8850SDA AL 100 tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 42: ...e Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Hold down adapter for light nose aircraft aircraft selection system and patented torque...

Страница 43: ...lyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are optional Aircraft Towing Vehicle Transport Six D rings and rear drawbar hitch for transport tie do...

Страница 44: ...ghts reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 2 7 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8850SDA M tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 45: ...CATIONS This chapter provides the specifications for the following selected LEKTRO 88 Series tractors 89 SERIES MODELS 2 8900SDB 3 8950SDB 6 8925SDB AL HS 200 9 8950SDB AL 200 12 8950SDB AL 250 15 895...

Страница 46: ...8950SDB M on page 3 18 Note The images in this section may show some optional equipment Note JBT LEKTRO Inc reserves the right to change these specification at any time without notice or obligation N...

Страница 47: ...120 AMP DC 208 480 VAC 60 Hz 3 PH charger 50 Hz is optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Aircraf...

Страница 48: ...the A and B station are optional Construction Welded steel plate and polymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent...

Страница 49: ...ights reserved October 2019 3 5 CHAPTER 3 AP89 SPECIFICATIONS 3 2 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8900SDB tractor AUTHORED BY ANTHONY HERNANDEZ 415 786 208...

Страница 50: ...optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Aircraft selection system and patented torque adapter are...

Страница 51: ...olymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors ar...

Страница 52: ...ights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 3 3 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8950SDB tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 53: ...30 AMP DC 208 480 VAC 60 Hz 3 PH charger 50 Hz is optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Aircraft...

Страница 54: ...struction Welded steel plate and polymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel s...

Страница 55: ...reserved October 2019 3 11 CHAPTER 3 AP89 SPECIFICATIONS 3 4 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8925SDB AL HS 200 tractor AUTHORED BY ANTHONY HERNANDEZ 415 78...

Страница 56: ...is optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Aircraft selection system and patented torque adapter...

Страница 57: ...s preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are opti...

Страница 58: ...ts reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 3 5 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8950SDB AL 200 tractor AUTHORED BY ANTHONY HERNANDEZ 415...

Страница 59: ...480 VAC 60 Hz 3 PH charger 50 Hz is optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraft Aircraft selection sy...

Страница 60: ...ation are optional Construction Welded steel plate and polymers preserved with primer and automotive high gloss red or white enamel paint with protective polyurethane coating to prevent rust scratches...

Страница 61: ...s reserved October 2019 3 17 CHAPTER 3 AP89 SPECIFICATIONS 3 6 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8950SDB AL 250 tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 62: ...DC 208 480 VAC 60 Hz 3 PH charger 135 AMP and or 50 Hz are optional Nose Gear Lift Cradle Patented lift cradle activated by a hydraulic pump assembly capable of handling dual and single wheel aircraf...

Страница 63: ...or white enamel paint with protective polyurethane coating to prevent rust scratches and corrosion Steel side rub rails and custom colors are optional Transport Six D rings and rear draw bar hitch fo...

Страница 64: ...ghts reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL 3 7 3 LAYOUT This image displays the top right side front and back of the LEKTRO 8950SDB M tractor AUTHORED BY ANTHONY HERNANDEZ 415 786...

Страница 65: ...components and controls ORIENTATION 2 GENERAL LAYOUT 3 OPERATOR COMPARTMENT 5 CRADLE WINCH ASSEMBLY 13 FORWARD COMPARTMENT 25 REAR COMPARTMENT 27 TRACTOR POWER DC CONNECTOR 28 SIDE GPU COMPARTMENTS 2...

Страница 66: ...s at the REAR of the tractor 2 The LEFT or A side of the tractor is on the left as seen from the rear of the tractor 3 The RIGHT or B side of the tractor is on the right as seen from the rear of the t...

Страница 67: ...s See FORWARD COMPARTMENT on page 4 25 Battery Deck Cover 2 Covers the Rear Compartment which contains the Motive Batteries that power the Drive Motor and other vehicle components See REAR COMPARTMENT...

Страница 68: ...urn Signal Brake Lights 11 optional If equipped used to alert nearby personnel when the vehicle is about to turn or when the brakes are being applied Cradle 12 Holds the aircraft wheel Hydraulic Front...

Страница 69: ...rear of the vehicle Control Console 3 Your vehicle is equipped with one or two Control Console Assemblies See CONTROL CONSOLE on page 4 7 Center Console 4 See CENTER CONSOLE on page 4 11 Service Brake...

Страница 70: ...ame manner as an automotive seat belt If the seat belt uses a manual recoil spool pull the release lever on the belt storage spool to lock the belt length Press this lever to retract the belt when unf...

Страница 71: ...Release Lever 2 Allows you to raise or lower the Control Console for ease of access or operator comfort An adjustable knob at the end of the lever allows you to adjust the locking mechanism tightness...

Страница 72: ...left instrument panel faces the operator This panel includes the following controls Cradle Raise Lower Switch 1 if equipped This spring loaded three position toggle switch raises or lowers the Cradle...

Страница 73: ...equipped indicates the battery charge status Do not use this gauge when the tractor is being charged as it will read a full charge EVT1000 Drive Controller Dash Display 5 B station is optional If equ...

Страница 74: ...s switch a If equipped with a key switch insert the key with the teeth facing downward b Turn the lever or key clockwise to turn power ON c Turn the lever or key counterclockwise to turn power OFF Rea...

Страница 75: ...es or releases the brakes Pulling the knob out applies the brakes and turns the Brake Pressure Warning Light ON Pushing the knob in releases the brakes and turns the Brake Pressure Warning Light OFF C...

Страница 76: ...ons this switch selects the operator station that will control the vehicle Moving the switch left selects Station A Moving the switch right selects Station B 12 V Power Outlet optional not shown Stand...

Страница 77: ...orque sensing load cell This area includes the following components Cradle 1 Carries the aircraft nose gear during towing operations The front portion of the Cradle lowers to capture the aircraft and...

Страница 78: ...NDARD CRADLE on page 4 19 The tractor may optionally be fitted with a Hydraulic Front Gate not shown See HYDRAULIC FRONT GATE OPTIONAL on page 4 20 Cradle Adapter Post 4 Allows attaching a variety of...

Страница 79: ...angar floors AR steel Wear Plate is standard for operations that do not require protecting hangar floors and that have high wear exposure such as airline ramp operations Hydraulic Front Gate optional...

Страница 80: ...llowing components Side Gate Anchors 1 Secure the Side Gates in position when inserted into the Side Gate Anchor Hole 2 Side Gate Anchor Holes 2 Secure the Side Gate Anchors to lock the Side Gates Sid...

Страница 81: ...DLE on page 4 18 Fixed See FIXED EXTENDED REAR GATE on page 4 18 4 4 4 1 SMALL REMOVABLE EXTENDED REAR GATE STANDARD CRADLE The small removable Extended Rear Gate can be installed and removed as neede...

Страница 82: ...components Fill Plate 1 Insert this plate when towing an aircraft with a single wheel Remove this plate when towing an aircraft with dual wheels Pocket 2 Secures the Fill Plate into position Slots 3 F...

Страница 83: ...er aircraft type nose landing gear with protruding torque links trailing arm knuckles or other between tire fittings that are less than 11 28cm wide This gate keeps the protrusion clear of the back wa...

Страница 84: ...cting the Side Gates when turning while towing with a Pintle Hook The Hydraulic Front Gate can be controlled using the controls mounted at either or both of the following locations FENDER MOUNTED CONT...

Страница 85: ...ing and lowering the Hydraulic Front Gate See FENDER MOUNTED CONTROLS on page 4 22 Winch Strap Hook 3 Secures the D Rings on the Strut Strap to the Winch Strap Strut Strap 4 Wraps around the aircraft...

Страница 86: ...craft oleo strut will not be damaged The Strut Strap is equipped with a replaceable Protective Sleeve that protects sensitive areas on the aircraft wheel strut See the Aircraft Towing Procedures Manua...

Страница 87: ...REACH ADAPTER on page 4 23 High Lift See HIGH LIFT ADAPTER on page 4 24 4 4 10 1 LONG REACH ADAPTER The aluminum Long Reach Adapter mounts to the Cradle It is intended for use in the following towing...

Страница 88: ...accommodate the aircraft s dual nose wheel tire tracks and the required NLG Door clearance on capture and release It is available in either 24 61 cm or 27 68 6 cm widths and may be configured to tow s...

Страница 89: ...ive Controller assembly controlled by the Accelerator Pedal Drive Motor 4 A heavy duty 80 or 120 VDC electric traction motor provides the motive power for the tractor Differential 5 hidden Heavy duty...

Страница 90: ...otor provides hydraulic power to the Cradle Lift Cylinders power steering system and the Winch Motor Aircraft Protection System PLC 7 if equipped Contains the logic circuits for the optional Aircraft...

Страница 91: ...see the following 88 Series 8800SDA on page 2 3 8800SDA EZ on page 2 6 8850SDA EZ on page 2 9 8850SDA on page 2 12 8850SDA AL 100 on page 2 15 8850SDA M on page 2 18 89 Series 8900SDB on page 3 3 8950...

Страница 92: ...8 89 SERIES OPERATION MANUAL 4 7 TRACTOR POWER DC CONNECTOR A tractor Power DC Connector is provided for recharging the batteries This connector will vary depending on tractor battery configuration AU...

Страница 93: ...tments are used to store wheel chocks aircraft adapters strut straps and other accessories If your LEKTRO 88 89 Series tractor includes the GPU option then it will also be equipped with a GPU Compartm...

Страница 94: ...operations the brakes are intentionally engaged by pulling the Parking Brake Knob located on the Center Console see CENTER CONSOLE on page 4 11 up to the APPLIED position Automatic operation The brake...

Страница 95: ...grammable Logic Controller Interprets the Load Pin and load cell readings specified recognition level and other parameters to limit tractor acceleration deceleration and Winch force as needed to preve...

Страница 96: ...Caution Light 4 This light illuminates and an alarm sounds when the towing operation exceeds the configured maximum safe torque for the aircraft being towed The alarm stops sounding and the light turn...

Страница 97: ...est Instrument Panel Winch and or Cradle switches 4 if equipped See INSTRUMENT PANEL LEFT on page 4 8 Green Zero Light 5 This light illuminates when the Aircraft Protection System is not enabled In th...

Страница 98: ...gear weight which will range from 1 lightest to either 4 or 5 heaviest Note If the tractor is used to tow ATR aircraft such as the ATR 72 then one of the level buttons will read ATR This level must be...

Страница 99: ...8 VDC Outlet 3 Provides 28 volts of power GPU Battery Power Gauge 4 Displays the current charge level of the GPU Batteries GPU Extension Cable not shown Connects the appropriate VDC outlet to the appr...

Страница 100: ...4 36 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 101: ...form the following basic operations on the tractor PRE USE SAFETY CHECKS 2 ACCESSING COMPARTMENTS 3 USING THE PARKING BRAKE 4 EMERGENCY PROCEDURES 6 USING THE OPTIONAL AIRCRAFT PROTECTION SYSTEM 11 US...

Страница 102: ...e from a user viewpoint and that all safety related defects are attended to on an appropriately prioritized and controlled basis The Operator Pre Use Safety Checklist form provides the pre use safety...

Страница 103: ...s 5 2 1 OPENING A COMPARTMENT To open a compartment 1 Release the deck latches and then lift up 2 Lift the deck cover to its full open position 5 2 2 CLOSING A COMPARTMENT To close and lock the deck c...

Страница 104: ...e Warning Light will illuminate When securing from operation You will pull the Parking Brake Knob out and push the Main Power Disconnect Switch down to the OFF position The red Brake Pressure Warning...

Страница 105: ...r 2019 5 5 CHAPTER 5 BASIC OPERATIONS 6 You may now Switch the Direction Selector to FORWARD or REVERSE and begin driving See DRIVING on page 6 1 Operate the Cradle or Winch Motor AUTHORED BY ANTHONY...

Страница 106: ...ke using one of the following methods as appropriate for your tractor HYDRAULIC MANIFOLD IF EQUIPPED on page 5 6 JAM NUT AND BOLT on page 5 7 DANGER NEVER OPERATE OR DRIVE THE TRACTOR WHEN THE BRAKES...

Страница 107: ...M NUT AND BOLT If your tractor is not equipped with a Hydraulic Manifold then you will need to release the brakes manually by releasing a Jam Nut and Bolt on each of the two brakes To do this 1 Chock...

Страница 108: ...ed in ACCESSING COMPARTMENTS on page 5 3 2 Locate the Hydraulic Manifold 1 and Emergency Cradle Lower Knob 2 See FORWARD COMPARTMENT on page 4 25 3 Pull the Emergency Cradle Lower Knob to release hydr...

Страница 109: ...ng the aircraft Note Consider placing a soft clean lint free cloth between the Winch Hook and the D rings and the aircraft strut to prevent damage Alternatively consider having a helper manage the Win...

Страница 110: ...he Cradle as described in EMERGENCY CRADLE LOWER on page 5 8 If an aircraft is on the Cradle Release the aircraft as described in EMERGENCY AIRCRAFT RELEASE on page 5 9 4 Tow the tractor using either...

Страница 111: ...d an alarm should sound momentarily If the tractor is equipped with a multi level Aircraft Protection System then the green Zero Load Light yellow Torque Caution Light and red Torque Warning Light sho...

Страница 112: ...ing The system has lost communications with both of the Load Pins mounted near the Lift Cylinders You may continue using the tractor however all limits on acceleration braking Winch force and Cradle h...

Страница 113: ...T on page 5 3 2 Insert the PLC Key into the Key Switch on the PLC if not already present 3 Turn the Key clockwise until it stops 4 Return the Key to its original position by turning it counterclockwis...

Страница 114: ...IRECTLY IN THE TAXI PATH FORWARD OF A JET ENGINE INTAKE OR SPINNING PROPELLER When positioning equipment and personnel 1 Chock the aircraft to prevent movement as follows Aircraft with nose mounted pr...

Страница 115: ...C Outlet 12 24 or 28 VDC 6 Connect the GPU Extension Cable to the selected VDC Outlet 7 Verify that you have selected the correct voltage for the specific aircraft you are starting DANGER SELECTING TH...

Страница 116: ...emaining cycle life For example discharging a battery below 20 and then recharging that battery counts as far more than one cycle In general a deeper discharge requires more equivalent cycles to recha...

Страница 117: ...N THERMAL OR CHEMICAL BURNS AND OR OTHER INURY AND PROPERTY DAMAGE Water conducts electricity Always charge batteries in a designated indoor or protected outdoor area away from rain snow and condensin...

Страница 118: ...nc supplies a Motive Battery Charger that is compatible with the Motive Batteries in LEKTRO 88 89 Series tractors The Motive Battery Charger includes the following indicators and controls Settings but...

Страница 119: ...oming AC power supply 6 Check the Volt Ampere Display to verify that the charger is supplying power to the tractor A battery discharged to 20 remaining power should show a maximum ampere draw A batter...

Страница 120: ...ds performing an equalizing charge every month To do this 1 Wait until the Motive Batteries are fully charged and the Motive Battery Charger has sequenced through the finishing automatic ON OFF cycles...

Страница 121: ...e following indicators and controls Volt Ampere Display 1 Indicates the amount of battery voltage or current being drawn by the charger Higher amperage readings indicate a more discharged battery Volt...

Страница 122: ...k the Volt Ampere Display to verify that the charger is supplying power to the tractor A battery discharged to 20 remaining power should show a maximum ampere draw A battery nearly fully charged shoul...

Страница 123: ...attery Charger from the incoming AC power supply 3 Reconnect the GPU Battery Charger to the incoming AC power supply This force restarts the charger which will run for at least its 45 minute auto time...

Страница 124: ...5 24 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 125: ...CHAPTER 6 DRIVING This chapter describes driving the tractor which encompasses the following topics BEFORE DRIVING 2 DRIVING THE TRACTOR 4 EXITING THE TRACTOR 7 BRAKING 8 TRACTOR SHUTDOWN 10 AUTHORED...

Страница 126: ...e tractor at the beginning of each shift or operational period 1 Perform a Pre Use Safety Inspection and complete an Operator Pre Use Safety Checklist Fform as described in OPERATOR PRE USE SAFETY CHE...

Страница 127: ...ht and red Torque Warning Light should flash and an alarm should sound momentarily If the tractor is equipped with a multi level Aircraft Recognition System then the green Zero Load Light yellow Torqu...

Страница 128: ...ty based on the time of day weather conditions and airport policy In general running and parking lights draw little power and may be left on when driving or when parked in a congested area Headlights...

Страница 129: ...ind the Steering Wheel 10 Stop the vehicle by pressing the Brake Pedal While driving The following chart lists the Maximum Safe Design Speed for select models in the LEKTRO 88 89 Series of tractors TR...

Страница 130: ...g control even when turning the steering wheel rapidly through multiple revolutions When driving FORWARD To turn the tractor to the right relative to the direction of travel rotate the Steering Wheel...

Страница 131: ...complete stop 2 Pull the Parking Brake Knob up to engage the Parking Brake and then verify that the red Brake Pressure Warning Light is ON 3 Turn the Motive Power Switch counterclockwise to turn it O...

Страница 132: ...ection Selector to the direction opposite the current direction of travel Apply pressure to the Accelerator Pedal to stop the vehicle If you keep pressing the Accelerator Pedal after the vehicle stops...

Страница 133: ...e Brake Pedal fails and a collision is imminent 1 Pull the Parking Brake Knob up to engage the Brake and stop the tractor 2 If Step 1 fails use plug braking to stop the tractor as described in PLUG BR...

Страница 134: ...apply the brakes 3 Move the Direction Selector to the NEUTRAL position 4 Pull the Parking Brake Knob up to engage the Parking Brake 5 Ensure that the Cradle is lowered 6 Turn the Motive Power Switch c...

Страница 135: ...USE SAFETY CHECKLIST This chapter contains a pre formatted Operator Pre Use Safety Checklist form that can be copied and used when performing the tractor safety inspection described in BASIC OPERATION...

Страница 136: ...for repair within 24 hrs or as soon as practicable Priority not applicable for this item ITEM SVBLE WITHDRAWAL REMARKS P1 P2 1 POWER DISCONNECT BUTTON S 2 STEERING 3 ACCELERATOR PEDAL 4 BRAKE PEDAL 5...

Страница 137: ...inch Control Switch set to OUT will intentionally still function with the Winch Limit Switch activated If performing a live pushback or tow complete the aircraft capture task using manual adjustment o...

Страница 138: ...A 4 2019 JBT LEKTRO INC All rights reserved October 2019 LEKTRO 88 89 SERIES OPERATION MANUAL This page intentionally left blank AUTHORED BY ANTHONY HERNANDEZ 415 786 2081 anthony94122 outlook com...

Страница 139: ...APPENDIX B RECEIVING This chapter contains the JBT LEKTRO Inc Gold Seal Limited Warranty and describes the procedure for receiving setting up and running in a new LEKTRO 88 89 Series tractor AUTHORED...

Страница 140: ...ollect In the event that any technician from JBT LEKTRO Inc is required to travel to the owner s place of business or elsewhere to perform service or repair under this limited warranty the owner will...

Страница 141: ...shipping 3 Verify that all attachments adapter and charger items detailed in the LEKTRO Component Location For Shipping Confirmation list are on hand and checked off before signing 4 Check the packing...

Страница 142: ...VE CHARGING CYCLES MAY REDUCE BATTERY CAPACITY AND OR BATTERY LIFE B 2 4 CHARGER INSTALLATION Refer to one or both of the following resources for detailed charger installation instructions Batteries s...

Страница 143: ...in the Service Manual that is tailored to your operations with a focus on having spare Strut Straps and a Winch Strap Winch Hook assembly on hand for either Unscheduled replacement The mandatory thre...

Страница 144: ...UAL JBT LEKTRO INC 1190 SE Flightline Drive Warrenton Oregon 97146 9692 U S A phone 503 861 2288 fax 503 861 2283 www lektro com Version 1 00 October 2019 PREVIOUS VERSIONS OBSOLETE AUTHORED BY ANTHON...

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