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November 2017

 

 

 

Operator & Service Manual 
Citrus Juicer 

Содержание Fresh'n Squeeze Citrus Juicer

Страница 1: ...November 2017 Operator Service Manual Citrus Juicer...

Страница 2: ...6 060 EN November 2017 Rev F Operator Service Manual Citrus Juicer Copyright John Bean Technologies Corporation 2017 JBT Corporation 400 Fairway Avenue Lakeland FL 33801 863 683 5411 Manual No FNS 000...

Страница 3: ...Periodic Inspection 19 Troubleshooting Operator 21 Troubleshooting Service 24 Rebuilding 27 Rebuild Tooling Kits 42 Drive Parts 44 Juicing Parts 46 Cart Assembly Enclosed Parts 48 Electrical Parts 11...

Страница 4: ...handling the JBT Corporation Fresh n Squeeze Citrus Juicer will provide safe efficient and convenient service for years to come Revision History Manual Code Rev No Date Pages Change History FNS 0006 0...

Страница 5: ...Make them a habit when using the JBT Corporation Citrus Juicer 1 If Citrus Juicer continues to run when any access cover is open interlock switch is defective Turn Juicer off and unplug immediately C...

Страница 6: ...minute Waste container capacity 30 to 40 fruit Optional for customer to put hole in counter Optional cart and waste container on wheels available Electrical Specifications 115V 60HZ Single Phase Or 23...

Страница 7: ...without changing or adjusting parts In fact different varieties of fruit can be juiced to create various fruit juice blends Clean up is simple requiring disassembly of only five parts All waste materi...

Страница 8: ...8 FNS 0006 060 EN November 2017 Rev F Figure 1a JBT Corporation Citrus Juicer Single Feed Hole 1 4 Turn Lock Juice Nozzle Counter Top Waste Container...

Страница 9: ...Assembly Figure 1c Optional Cart Waste Container Upper Cup Spring Fruit Lift Fruit Guide Upper Cup Upper Splash Guard Lower Cup Lower Cup Spring Juice Manifold Lower Splash Guard Orifice Tube Note Gr...

Страница 10: ...over and check that juicing components are installed and securely fastened See Figure 1b page 9 4 Close and lock access cover Juicing component cover must be locked Counter top waste container if used...

Страница 11: ...uit will accidentally be double fed Fruit chute can be loaded from the side with several fruit at a time or can be fed one at a time through hole in cover which is sized for max fruit diameter b Bulk...

Страница 12: ...d CorKlean CorKlean is a low foaming alkaline equipment cleaner It is safe on aluminum 100 water soluble and free rinsing CorKlean has been especially formulated for cleaning food processing equipment...

Страница 13: ...Grasp juice manifold and orifice tube firmly Remove entire juicing components assembly g Grasp orifice tube and pull out of strainer tube If orifice tube cannot be removed re assemble to juicer with...

Страница 14: ...14 FNS 0006 060 EN November 2017 Rev F Figure 2 Juicing Components...

Страница 15: ...lution Cover may be rinsed in place Allow to stand for two minutes before rinsing thoroughly with water 12 Re assemble juicing components Start by re assembling strainer tube into juice manifold and t...

Страница 16: ...a Cutter removal Disassemble juicing components per Figure 2 page 14 Install red protective cap provided onto cutter After red protective cap is installed remove cutter Handle cutter with care to avoi...

Страница 17: ...November 2017 Rev F Figure 4a Sharpening Cutter Figure 4b Sharpening knife with Whetstone with Whetstone Figure 3 Installation of good cutter Figure 3a Bad cutter REPLACE cutter Figure 3b Cutter that...

Страница 18: ...sing from top end b Score marks 1 32 or deeper appear along the length of the tube Figure 5 Severely Damaged Orifice Tube 3 Check for loose or missing nuts and bolts a Tighten or replace nuts and bolt...

Страница 19: ...ediately See Troubleshooting Section 2 Check all fasteners for tightness Remove back cover with spanner snake eyes security tool Check especially on the Sprockets Crank Arms Fruit Lift and Hopper 3 Ch...

Страница 20: ...thrust washer between crank arms sprockets and the main frame Figure 7 Grease Fitting Locations 6 Check optional hopper shaft seal slinger Refer to Figure 8a and 8b Shaft seal prevents water from gett...

Страница 21: ...witch is defective Call for service 6 One or more covers have a defective interlock switch Turn off Citrus Juicer Call for service 7 Overloaded circuit Citrus Juicer needs to be on separate own electr...

Страница 22: ...ick Turn off Citrus Juicer Remove fruit from Citrus Juicer and restart 3 Cutter is damaged Sharpen or replace cutter as specified on page 17 Citrus Juicer emits a squealing sound during operation 1 Tu...

Страница 23: ...small for Citrus Juicer Turn off Citrus Juicer Remove undersized fruit Minimum diameter is 2 1 2 Fruit is not fed during every cycle 1 The optional hopper mechanism is designed to put fruit into a si...

Страница 24: ...ith a humming noise coming from motor Capacitor needs replaced It is located in motor junction box 7 Defective interlock switch or on off switch a Remove the front cover protecting electrical box and...

Страница 25: ...25 FNS 0006 060 EN November 2017 Rev F Figure 10a Figure 10b...

Страница 26: ...ive screws b Drive cable should be adjusted with light spring tension Make sure drive cable is wrapped per Figure 8a 8b and adjust if necessary 2 Drive clutch is worn Replace clutch by loosening set c...

Страница 27: ...p screws 3 Remove splash guards in juicing area Refer to Figure 11 Use knife to cut away Silicone from plastic splash guards and drive arms If necessary use hand crank adapter on motor sprocket with 1...

Страница 28: ...28 FNS 0006 060 EN November 2017 Rev F Figure 11 Front View of Citrus Juicer Figure 12 Back View of Citrus Juicer Upper Drive Splash Guard Center Splash Guard Lower Drive Splash Guard...

Страница 29: ...crank arm for upper cup drive NOTE If just replacing rod ends on upper cup drive assembly use access hole under center splash guard to remove left hand cap screw from crank arm Use a 3 16 Allen wrenc...

Страница 30: ...30 FNS 0006 060 EN November 2017 Rev F Figure 14 Loosening Lower Crank Arm Figure 15 Sprocket with Shaft being Removed...

Страница 31: ...icer Refer to figure 16 9 Lift out upper and lower drive arms with linkages still attached 10 Disassemble rod end assemblies from drive and crank arms Note location and numbers of washers and spacers...

Страница 32: ...32 FNS 0006 060 EN November 2017 Rev F Figure 17 Assembly of 5 8 Rod Ends Figure 18 Assembly of 1 2 Rod Ends...

Страница 33: ...threaded removal rod or can be driven or pressed out using driver New bearings can be installed by compression Figure 21 by using installation pilot installation washer and long threaded installation...

Страница 34: ...34 FNS 0006 060 EN November 2017 Rev F Figure 20 Removing Bearings from Lower Drive Arm Figure 21 Installation of Bearings into Drive Arms...

Страница 35: ...hreaded ends are on the crank arms Refer to Figures 22 and 23 Use Loctite 242 on all fasteners Tighten to torques as shown Make sure rod end lock spacer is installed on rod end in upper drive arm Make...

Страница 36: ...36 FNS 0006 060 EN November 2017 Rev F Figure 23 Completed Assembly of Lower Drive Arm...

Страница 37: ...stallation washer and long threaded installation rod Light coat of Teflon grease can be used on O D of bearings to aid in installation 15 There are thrust washers next to each bearing on the main fram...

Страница 38: ...38 FNS 0006 060 EN November 2017 Rev F Figure 25 Removing Bearings from Upper Rotary Drive Figure 26 Installation of Bearings and Thrust Washers...

Страница 39: ...e adjusted install juice manifold upper and lower cup Refer to Figure 28 Using hand crank adapter gently rotate until upper cup drive is in the full down position DO NOT force it if it appears to be b...

Страница 40: ...40 FNS 0006 060 EN November 2017 Rev F Figure 28 Checking for Cup Clearance...

Страница 41: ...of Upper Splash Guards 20 Install lower splash guard Be sure up stamped on part faces up and guard is flat against wall Seal with RTV 737 silicone and install clip Refer to Figure 30a 21 Install Cente...

Страница 42: ...nstall 8 060 00187 B Tool FNS Rod Bearing Removal 9 060 00188 B Tool FNS Washer Rod End 1 2 10 060 00189 B Tool FNS Washer Rod End 5 8 11 060 00190 B Tool FNS Bar Rod End Adjust 12 060 00191 B Tool MF...

Страница 43: ...43 FNS 0006 060 EN November 2017 Rev F Figure 31 Rebuild Kit...

Страница 44: ...g SS 23 004 352 572 1 Screw Cap Hex 1 2 13 L H x 1 1 2 Lg SS 24 004 816 100 2 Washer Plain 1 2 Narrow SS 25 060 02015 1 Shaft Lower Linear 26 005 098 112 2 Washer Thrust 27 060 02047 1 Sprocket 50B24...

Страница 45: ...45 FNS 0006 060 EN November 2017 Rev F Figure 32 Drive Parts...

Страница 46: ...Items 7a 7b and 7c 7a 060 02031 1 Spring Cup Lower 7b 060 02009 1 Cup Lower 7c 004 380 014 2 Screw Fillester Head 10 24 x 5 16 Lg slotted SS 8 06 002013 1 Manifold Juice 14 004 406 003 1 Screw Mach Ro...

Страница 47: ...47 FNS 0006 060 EN November 2017 Rev F Figure 33 Juicing Parts...

Страница 48: ...5 4 Rivet Pop 3 16 x 1 4 Lg SS 18 009 092 026 1 Waste Container 19 004 111 022 8 Nut Hex 10 24 SS 20 060 02237 1 Decal Cleaning Instructions 21 060 00122 1 Label Moving Juicer Not Shown 22 060 00175 1...

Страница 49: ...49 FNS 0006 060 EN November 2017 Rev F Figure 34 Cart Assembly Enclosed...

Страница 50: ...8 x 1 1 2 Lg SS 15 004 156 063 4 Nut Hex S L LT 5 16 18 SS Citrus Juicers with Waste Container Assembly Item Part Number Qty Description 16 060 02085 1 Bracket Safety Switch 17 007 143 396 1 Fitting L...

Страница 51: ...51 FNS 0006 060 EN November 2017 Rev F Figure 35 Electrical Parts 110 V...

Страница 52: ...Motor Conversion Plate 2 060 02266 1 Motor Assembly CJ 110V 60Hz Nord Mfg Use 3 004 816 072 6 Washer Plain 5 16 SS 4 004 806 060 4 Washer Lock Reg 5 16 SS Screw 5 004 356 160 4 Screw Cap Socket 5 16...

Страница 53: ...53 FNS 0006 060 EN November 2017 Rev F Figure 36 Sumitomo to Nord Motor Conversion Kit...

Страница 54: ...7 143 396 1 Fitting Liquid Tight Straight Strain Relief 12 007 143 395 1 Connector Male M20 x 1 1 2 Thread 13 006 200 268 1 Key Safety for 006200267 Schmersal 14 006 200 267 1 Switch Safety Schmersal...

Страница 55: ...55 FNS 0006 060 EN November 2017 Rev F Figure 36 Electrical Parts 220V...

Страница 56: ...Lg 13 006 221 084 2 Terminal Fem Insul Wire 22 18 14 009 455 002 A R Marker Pins Phoenix BNB 1 6 15 004 440 010 2 Screw Tap F 4 40 x 3 8 Lg SS 16 006 221 082 1 Terminal Fem Insul Wire 16 14 17 060 02...

Страница 57: ...57 FNS 0006 060 EN November 2017 Rev F Figure 36 Electrical Box 22...

Страница 58: ...ngle Head 30 060 00176 2 Label Warning Cover Spanish 31 004 260 017 8 Rivet Pop 1 8 x 1 8 Lg SS 32 060 02069 1 Label Off On 33 060 02070 1 Clip Lower Splash Guard 34 004 401 022 1 Screw Mach Truss 10...

Страница 59: ...59 FNS 0006 060 EN November 2017 Rev F Figure 37 Covers 48...

Страница 60: ...0 24 x 1 1 2 Lg SS 19 060 02091 1 Post Mounting Rectangular 20 004 415 019 1 Screw Shoulder 5 16 x 1 x 1 4 20 20 004 461 025 1 Hook SS Old Style Not Shown 21 004 401 030 2 Screw Mach Truss Head 10 24...

Страница 61: ...61 FNS 0006 060 EN November 2017 Rev F Figure 38 Hopper Parts Low Profile...

Страница 62: ...opper 9 004 415 017 1 Screw Shoulder 1 4 X 1 4 X 10 24 SS 10 004 397 171 4 Screw Mach RD 10 24 X 1 1 2 SS 11 004 415 019 1 Screw Shoulder 5 16 X 1 X 1 4 20 Alloy Steel Socket Head 12 009 715 100 1 Spr...

Страница 63: ...63 FNS 0006 060 EN November 2017 Rev F Figure 38 Hopper Parts High Capacity Round...

Страница 64: ...Southco P2 41 3 060 02059 4 Door Button 4 060 02084 1 Bracket Safety Key 5 004 385 028 4 Screw Flat Head SS 8 32 x 3 8 Spanner Security Type 6 060 02087 1 Safety Key 009 020 130 5 Leg Adjustable 1 5...

Страница 65: ...65 FNS 0006 060 EN November 2017 Rev F Figure 40 Waste Container Assembly...

Страница 66: ...25 020 Key Tool Head 7 009 710 031 Sharpening Stone 8 009 092 018 Red Cutter Cap 060 05058 B Key Ring Not Shown 009 092 019 Pitcher Not Shown 003 460 053 Lubricant with Teflon 3 Oz Tube Not Shown 003...

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