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NOVEMBER 2016

1

150MM FREE STANDING WOOD FIRE FLUE KIT MKIII 

INSTALLATION INSTRUCTIONS

WARNING: THIS FLUE KIT HAS BEEN MANUFACTURED IN ACCORDANCE WITH AS/NZS 2918:2001 AND 
TESTED TO APPENDIX F. TO ENSURE SAFETY THIS FLUE KIT MUST BE INSTALLED AS OUTLINED IN THESE
INSTRUCTIONS AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.
WOOD FIRE AND FLUE CLEARANCES FROM THE COMBUSTIBLE WALLS MUST BE IN ACCORDANCE 
WITH WOOD FIRE MANUFACTURER’S SPECIFICATIONS AND AS/NZS 2918:2001. THESE INSTALLATION
INSTRUCTIONS ARE FOR TESTED APPLIANCES ONLY.

CAUTION: 

MIXING FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE

DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH
ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.

CAUTION: 

IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THE INSTALLATION OF THIS FLUE 

KIT COMPLIES WITH AS/NZS 2918:2001, THE APPLIANCE MANUFACTURERS SPECIFICATIONS FOR  FLUE PIPE
SHIELD AND CEILING PLATE AND THAT THE RELEVANT BUILDING CODES ARE ADHERED TO. 
BENDS AND EXTENSIONS TO THE LENGTH OF A FLUE SYSTEM ARE PERMITTED (AS/NZS 2918:2001 4.1).

FLAT CEILING INSTALLATION

1)  

Locate the wood fire in its proposed position and mark a point on the ceiling that is directly above the centre of the flue   

  spigot. Check that the location of the wood fire allows the OUTER GALV LINER to clear all structural roof timbers.

2)  

Cut a 250mm square hole in the ceiling. Directly above cut a hole in roof to accommodate OUTER GALV LINER.

3)  

Fit a timber frame around the ceiling. i.e. frames form a 250mm square aperture that allows air to circulate freely over the   

    OUTER GALV LINER surface.

4)  

Position the OUTER GALV LINER so that it is flush with the underneath of the ceiling and protrudes through the roof at   

    the required height. Note that AS/NZS 2918:2001 4.9 1(a) states,” the FLUE PIPE shall extend no less than 4.6m above  

    the top of the floor protector”. 

Refer to diagram A.

a)  If the FLUE PIPE is within 3 metres of the ridge, the FLUE PIPE must protrude at least 600mm above the  

    ridge of the roof.
b)  If the distance from the ridge is more than 3 metres, the FLUE PIPE must protrude at least 1000mm above  

    roof penetration.
c)  The FLUE PIPE must be more than 3 metres from any nearby structure. 

Refer to diagram D

.

   Additional FLUE PIPE, OUTER GALV LINER and/or INNER GALV LINER may have to be added to ensure the following:
i)   The correct minimum roof penetration height.

ii)  Sufficient overall height to encase the FLUE PIPE which must extend a minimum of 4.6m from the floor protector. 

  

Refer diagram A

.

   Note that the 200mm INNER GALV LINER should extend to be the same overall length as the 250mm OUTER LINER    

   and terminate at the flue cowl.

   NB: Do not secure the OUTER GALV LINER SLIP EXTENSION onto the OUTER GALV LINER, as final adjustment  

   will be required when fitting 

COWL

 assembly. (

See 11).

WALLTHERM

®

 

AIR

Содержание WALLTHERM AIR

Страница 1: ... the wood fire allows the OUTER GALV LINER to clear all structural roof timbers 2 Cut a 250mm square hole in the ceiling Directly above cut a hole in roof to accommodate OUTER GALV LINER 3 Fit a timber frame around the ceiling i e frames form a 250mm square aperture that allows air to circulate freely over the OUTER GALV LINER surface 4 Position the OUTER GALV LINER so that it is flush with the un...

Страница 2: ...IPE securing with three Monel rivets at each joint 10 Check the FLUE PIPE SPACING BRACKETS inside the INNER GALV LINER are correctly positioned and then from the roof slide the INNER GALV LINER into the OUTER GALV LINER until the brackets rest on to the internal swage ring of the OUTER GALV LINER this will ensure the INNER GALV LINER is the correct 12mm above ceiling level 11 Before securing the O...

Страница 3: ...ructions and the manufacturer s instructions on how to operate the appliance are met 16 Fitting the double flue shield MKIII Fasten the lower FLUE SHIELD BRACKET to the INNER FLUE SHIELD Use the Walltherm AIR specification sheet to determine the shield height above the heater when fitted to the FLUE SHIELD SPIGOT BRACKET point 7 Fasten the top FLUE SHIELD BRACKET assembly as shown When completed t...

Страница 4: ... the ceiling end of the liners D Point 10 will differ from the flat ceiling installation in that the 200mm Inner Liner will need to be 6mm lower than the 250mm Outer Liner as shown in Diagram C E Ensure the 150mm 200 spider is secured to the flue pipe and is free floating inside the 200mm Inner Liner F The 200mm 250mm spider must be secured to both the 200mm Inner and 250mm Outer Liners once they ...

Страница 5: ... MOVE SLIP LINER UP OR DOWN TO OBTAIN CORRECT HEIGHT FLASHING TO WEATHERPROOF AROUND LINER WHERE IT EXITS THE ROOF GALV LINER IS FIXED TO MOUNTING RAILS BY RIVETS OR SCREWS OUTER GALV LINER CAN BE SECURED DIRECTLY TO TIMBER FRAMING 4 6 METRES FROM TOP OF FLOOR PROTECTOR TO TOP OF FLUE PIPE See Diagram B for exploded view OUTER GALV LINER CAN BE SECURED DIRECTLY TO TIMBER FRAMING MOUNTING RAILS SUP...

Страница 6: ...iling Timber Framing Tighten the Ceiling Plate so it touches the ceiling DO NOT OVER TIGHTEN THIS DIAGRAM IS SUITABLE FOR FLAT CEILINGS ONLY The 250mm Outer Liner can be secured directly to timber framing at both the Ceiling and Roof penetration ends POSITIONING LINERS AND CEILING PLATE DIAGRAM B WALLTHERM AIR ...

Страница 7: ...250mm Outer Liner can be secured directly to timber framing at both the ceiling roof penetration ends This diagram is suitable for sloping ceilings 15 45 degrees 6 DETAIL B SCALE 1 2 The 200mm Inner Liner must extend 6mm lower than the 250mm Outer Liner to ensure the correct air flow DIAGRAM C POSITIONING LINERS AND CEILING PLATE WALLTHERM AIR ...

Страница 8: ...by structure 3000 600 5 increase from 1000 min until clear within 3000 of flue top 3000 or less more than 3000 3000 600 DIAGRAM 4 Notes Depending on local circumstances taller chimneys may be required for satisfactory performance check with your local retailer or installation technician DIAGRAM D AS NZS 2918 2001 MINIMUM HEIGHTS FOR FLUE SYSTEM WALLTHERM AIR ...

Страница 9: ...NOVEMBER 2016 9 392 892 4 11 11 170 240 Hole cut for 45 degree ceiling Ceiling Plate required as tested 9 DIAGRAM OF 45 CEILING PLATE WALLTHERM AIR ...

Страница 10: ...0 250mm 1 x Ceiling Plate 150mm Black 370mm Square 1 x Ceiling Plate Screw Pack 4 1 x Top Spacing Bracket Bolt and Nut 2 x 40 x 40 x 1200mm Galvanised Mounting Rails 1 x Double Flue Shield MKIII 1 x Top Flue Shield Bracket Part A B 1 x Bottom Flue Shield Bracket Multi fit OPTIONAL COMPONENTS FOR A SLOPING CEILING NOT SUPPLIED IN KIT 1X polished SS ceiling plate at 45 30 or 15 1X white ceiling plat...

Страница 11: ...NOVEMBER 2016 11 ...

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