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12 

 

6.0  TROUBLESHOOTING

 

 

PROBLEM

 

CAUSE 

ACTION 

Unit will not start - compressor 
does not start; no light in Power 
Switch 

 

Power Cord not attached 

 

No voltage at receptacle / 
incorrect voltage 

 

Attach Power Cord 

 

Verify voltage at Job Site 

Compressor will not start 

 

Circuit breaker has opened 

 

 

Discharge pressure too high 

 
 

 

HP Switch has opened 
permanently   

 

Insufficient pressure to close 
LP switch (if fitted) 

 

Electronics failure in Motor, 
Bridge Rectifier or Filter 
Capacitor / Relay 

 

Identify cause of breaker activation, 
rectify and reset 

 

Reduce pressure and rotate V2 to Purge 
and back to Recovery

 

 

Reduce pressure 

 

Factory service required 

 

 

Check connection, hoses, valves, gauges, 
system may not contain refrigerant  

 

Factory service required 

 

 

Thermal cut-out has activated 

 

Allow motor to cool. If still not working a 
factory service is required 

Compressor starts but cuts out 
within a few minutes; pressure 
indication on HP gauge is high 

 

V2 is in Purge position and HP 
switch activates 

 

V3 not open and HP switch 
activates 

 

Recovery cylinder valve not 
open 

 

Blocked discharge hose 

 

Air in system/cylinder 

 

Rotate V2 to Recovery 

 

 

Rotate V3 to open position 

 

 

Open cylinder valve 

 

 

Check & clear blockage 

 

Bleed air from system/cylinder 

Compressor stops intermittently 

 

Vapour pressure of refrigerant 
in cylinder is close to HP trip 
point  

 

Reduce cylinder temperature 

Unit overheats 

Excessive head pressure due to: 

 

High ambient temperature 

 

Restricted discharge hose 

 

Air in recovery cylinder 

 

Fan not turning 

 

 

Reduce cylinder temperature 

 

Check & clear restriction 

 

Bleed air from cylinder 

 

Factory service required 

Recovery process too slow 

 

Head pressure too high 

 

 

System refrigerant iced up 

 
 
 

 

Compressor seals are worn 

 

 

Inlet filter blocked 

 

Reduce cylinder temperature or change 
cylinders 

 

Throttle gauge manifold valves and V3 to 
reduce pressure differential between LP 
and HP gauges 

 

Interrupt process to allow ice to dissipate 

 

Replace compressor  - check with 
wholesaler for assistance 

 

Remove filter and clean/replace cone 
screen 

 
7.0 

SERVICE

 

 

7.0.1   The  EVO-OS  uses  only  UL,  CSA  or  TUV  recognized  electrical  components  or 

components that have been specially designed for this application. 

7.0.2 

  

DO NOT CHANGE any of these components as the safety of the machine could be 

compromised.  All service work must be performed at a Javac approved facility in order 
to maintain the safety rating and the Warranty, if applicable. 

 
7.0.3 Technical assistance and service information can be obtained by calling 

 UK (01642)-232-880 or the Organization where you purchased 
the recovery machine 

NOTE:  Do not return a defective unit directly to the factory.  Contact 

 

 

 

your Wholesaler or the factory for assistance. 

 

Содержание EVO-OS

Страница 1: ...JAVAC EVO OS REFRIGERANT RECOVERY MACHINE User s Manual ...

Страница 2: ...you for purchasing the Javac EVO OS Refrigerant Recovery Machine It is important to read this entire Manual and be familiar with its contents before using the machine The EVO OS is a Recovery Machine suitable only for R134a Recovering refrigerants into a separate storage cylinder involves a process of gas compression resulting in high pressures within the machine the connecting hoses and the stora...

Страница 3: ...IFICATIONS FEATURES AND WARRANTY 3 0 SET UP AND OPERATION 3 1 GETTING STARTED 3 2 NORMAL RECOVERY OPERATION 3 3 PURGING THE EVO OS 3 4 SPECIAL OPERATING NOTES 3 5 STORAGE 4 0 APPROVED ACCESSORY ITEMS 5 0 MAINTENANCE 6 0 TROUBLESHOOTING 7 0 SERVICE 8 0 RECOVERY CYLINDER SAFETY ...

Страница 4: ... least four air changes per hour or the equipment should be located at least 18 above the floor DO NOT USE THIS EQUIPMENT IN THE VICINITY OF SPILLED OR OPEN CONTAINERS OF GASOLINE OR ANY OTHER FLAMMABLE LIQUID 1 14 MOISTURE can cause severe damage when introduced to the internal parts of a refrigeration system Ensure that care is exercised in the leak detection recovery repair and refilling of a s...

Страница 5: ... 2 HP Oil less No inlet valve AC Motor Drive 2 1 4 Cooling Fan motor 2 1 5 Protection High Pressure Switch Cut off at 2000 kPa 2 1 6 Pressure Low side design pressure 1600 kPa High side design pressure 3200 kPa 2 1 7 Temperature Operating Range 100 to 400 C 2 1 8 Case Blow Moulded High Impact Strength 2 1 9 Size 390mm L X 250mm W X 380mm H 2 1 10 Weight 11 8 Kg ...

Страница 6: ...S is designed and manufactured as a general recovery machine for intermittent operation For instances in commercial applications involving high duty cycles or continuous running the EVO OS is warranted for a period of 3 months from the date of purchase 2 3 2 The manufacturer warrants the Compressor for a period of one year To keep this WARRANTY in force it is required that the standard filter and ...

Страница 7: ... is set in a stable position and that it is reasonably level observe all safety precautions previously noted Ensure that the fan inlet and discharge areas on both sides of the machine are clear from obstructions 3 1 6 Check all connections to ensure they are tight before starting the Recovery Operation 3 1 7 EVO OS is a liquid tolerant recovery machine It is important to remember to START the mach...

Страница 8: ...ition 3 2 4 3 Open the Manifold Gauge VAPOUR valve slowly and verify that no leaks are present Open vapour valve fully and partially open liquid valve Do not attempt to recover 100 liquid 3 2 4 4 At this point use incoming refrigerant to purge hose 3 2 5 Switch ON the EVO OS and verify that the compressor is operating and cooling air is exhausting from the back of the machine 3 2 6 MONITOR the inl...

Страница 9: ...f this manual 3 3 PURGING the EVO OS 3 3 1 While EVO OS is running rotate INLET Valve V1 to CLOSE position 3 3 2 Rotate PURGE RECOVERY valve V2 to PURGE position Leave DISCHARGE V3 open 3 3 3 Slowly rotate Inlet V1 to PURGE position 3 3 4 Observe LP Gauge and continue to run the unit until a VACUUM is achieved Switch POWER OFF and CLOSE the Recovery Cylinder valve Return INLET valve V1 CLOSE posit...

Страница 10: ...chine will restart automatically when the head pressure drops below approximately 1900 Kpa 3 5 STORAGE 3 5 1 When the recovery process has been completed carefully coil the Power Cord the Refrigerant Hoses ensuring that no dirt or foreign material is left in the ends or on the connectors 3 5 2 Place the EVO OS in the service vehicle in its upright position and store the hoses and cords nearby Prov...

Страница 11: ...with a burned out compressor 2 or more FILTERS in series may be necessary and they should be discarded immediately after use Approved filters are Filters UL recognized CSA listed for Refrigeration Service 4 1 4 EXTENSION CORDS when necessary should be as short as possible and should contain size 16 AWG 1 291 mm or larger conductors This is necessary to avoid overheating during periods of high curr...

Страница 12: ...minants over time Change hoses at least once per season 5 6 When storing the EVO OS for the season or for long periods of time PURGE the unit with an inert gas such as Nitrogen 5 7 When performance falls off it is likely that the compressor seals require replacing This is normal with use and may occur after a year or two or more often depending upon the conditions that are prevalent during the rec...

Страница 13: ...intermittently Vapour pressure of refrigerant in cylinder is close to HP trip point Reduce cylinder temperature Unit overheats Excessive head pressure due to High ambient temperature Restricted discharge hose Air in recovery cylinder Fan not turning Reduce cylinder temperature Check clear restriction Bleed air from cylinder Factory service required Recovery process too slow Head pressure too high ...

Страница 14: ...charge hose 1 15 QC20017E Elbow Fitting Discharge 1 16 QC20018E Elbow fitting suction 1 17 QC20019E Elbow fitting suction extension 1 18 QD52602 Condenser 1 19 QD52654 Housing blue 1 20 QD52612 Base Plate 1 21 QD52613 Front Panel 1 22 QS22020 Manifold Service Kit 1 23 QS20117 Compressor Seal Kit for Model 510 1 24 D20808 Cord Set AUS 1 25 QS22054 Inlet Filter Service Kit 1 26 C11144 Pressure switc...

Страница 15: ...nd when it is exposed to elevated temperatures as in a truck or on a hot day outside 8 2 However a cylinder that is overfilled may still be unsafe even though the rating is acceptable for the particular refrigerant It is therefore extremely important as noted in Sections 1 and 3 of this Manual to ensure that the cylinder is not overfilled 8 3 The cylinder must not be filled beyond 80 of its capaci...

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