background image

Program key setting

MMA (DC

)

Note: 

 

t0—Standby: No welding current; output voltage is the no-load 

 

 

voltage.

 

t1—Arc ignition: Welding current is arc ignition current (I1).

 

t3—Arc burning: Welding current is the pre-set current (I2).

 

t4—Short-circuit transfer: Welding current is the short-circuit 

 

 

transfer current (I3).

In  MMA  mode,  4  parameters  that  can  be  adjusted  directly 
and  1  parameter  that  can  only  be  adjusted  through 
programming  are  available  for  this  machine.  These  are 
shown below.

Current (I2)

: This is the welding current when arc is burning, 

and  users  can  set  it  according  to  their  own  technical 
requirements.

Arc force

: It refers to the ascending slope of the current in 

short  circuit,  and  it  is  set  as  the  amperage  increased  per 
millisecond  in  this  machine.  The  current  will  rise  from  the 
pre-set  value  by  this  slope  after  short  circuit  occurs.  (E.g. 
When the pre-set current is 100A and the arc force is 20, the 
current will be 200A 5ms after short circuit occurs.) If it is still 
under  short  circuit  when  the  current  increases  to  the 
allowable maximum value 250A, the current will not rise any 
more.  If  the  short  circuit  status  lasts  for  0.8s  or  more,  the 
machine will enter into electrode sticking process: to wait the 
disconnection  of  the  electrode  under  low  current.  Arc  force 
should  be  set  according  to  the  electrode  diameter,  pre-set 
current and the technical requirement. If the arc force is high, 
the  molten  drop  can  be  transferred  quickly,  and  electrode 
sticking  seldom  occurs.  However,  too  high  arc  force  may 
lead to excessive spatter. If the arc force is low, there will be 
little  spatter,  and  the  weld  bead  will  be  shaped  well. 
However,  too  small  arc  force  may  lead  to  soft  arc  and 
electrode  sticking.  Therefore,  the  arc  force  should  be 
increased  when  welding  with  thick  electrode  under  low 
current. In general welding, the arc force may be set at 5~50.

Arc  ignition  current

  (I1)  and  arc  ignition  time  (T1):  Arc 

ignition current is the output current of the machine when the 

arc  is  ignited.  Arc  ignition  time  is  the  time  the  arc  ignition 
current  lasts.  When  in  high  current  ignition  mode,  the  arc 
ignition current is generally 1.5~3 times the welding current, 
and the arc ignition time is 0.02~0.05s. When in low current 
ignition  mode,  the  arc  ignition  current  is  generally  0.2~0.5 
times  the  welding  current,  and  the  arc  ignition  time  is 
0.02~0.1s. 

Operation hints

Arc ignition modes in MMA
Low current arc ignition: This can be also called lift/soft arc 
ignition.  Set  the  arc  ignition  current  (I1)  to  be  a  value  lower 
than  I2  and  the  machine  will  enter  into  low  current  arc 
ignition mode. Touch the work piece with the electrode, and 
lift  the  electrode  to  the  normal  position  to  weld  after  arc  is 
ignited.
High  current  arc  ignition:  This  can  be  also  called  contact/
thermal  arc  ignition.  Set  the  arc  ignition  current  (I1)  to  be  a 
value not lower than I2 and the machine will enter into high 
current  arc  ignition  mode.  Touch  the  work  piece  with  the 
electrode,  and  normal  welding  can  be  carried  out  without 
lifting the electrode.

Arc  breaking  voltage  (U1):

  This  parameter  is  used  for 

setting the arc breaking voltage during welding. It is specially 
designed to meet the requirement in HF intermittent welding, 
and its resolution is 0.1V. The arc breaking voltage indicates 
the maximum allowable arc voltage during welding, that is to 
say, welding can be continued when the arc voltage is lower 
than  U1,  or  else  welding  will  stop  immediately.  This 
parameter cannot be simply adjusted like other parameters, 
and should be adjusted by the following method. 

Operation hints

Arc breaking voltage programming
Enter into the amendment state: Press the MMA parameter 
selecting  key  and  turn  on  the  machine,  and  the  parameter 
display  meter  will  flash  “P-1”,  which  will  disappear  5s  later. 
At  this  time,  the  voltage  LED  will  turn  on,  and  the  machine 
will enter into arc breaking voltage amendment state.
Amend  the  arc  breaking  voltage:  After  entering  into  arc 
breaking  voltage  amendment  state,  what  the  parameter 
display  meter  shows  is  the  e

ective  arc  breaking  voltage 

before amendment. You can amend it to your desired value 
by turning the knob.

Exit  the  amendment  state:  Exit  by  pressing  the  MMA 
parameter-selecting  key  after  amendment.  At  this  time,  the 
new  arc  breaking  voltage  comes  into  being  and  it  can  be 
automatically saved.

Note: In general welding, the arc breaking voltage should be 
above  45V.  If  it  is  too  low,  arc  breaking  will  occur  during 
welding.

13

Содержание JT-200D

Страница 1: ...wilkinsonstar com TIG 200 315 AC DC Digital Series AC DC MMA TIG Welding machine Order code JT 200D JT 315D OPERATOR MANUAL ...

Страница 2: ...upplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased __________________________________...

Страница 3: ...ye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact with the work ground or another electrode from a different machine Do not wrap cables over your body Ensure that you take additional safety precautions when you are welding in electrically hazardous c...

Страница 4: ... fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replace the coverings and protections and close all doors when the intervention is finished and before starting the equipment Take care to avoid getting fingers trapped when loading and feeding wire durin...

Страница 5: ...network at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electricity provider if necessary Materials and their disposal The equipment is manufactured with materials which do not contain any toxic or poisonous materials dangerous to the operator When the equipment ...

Страница 6: ...ligent digital control so it is not sensitive to the change of parameters of components That is the performance of welding machine will not be affected by the change of the parameters of certain components It can also compensate for any change of the working environment such as temperature and humidity etc Therefore the consistency and stability of the digital control welder is better than that of ...

Страница 7: ...ication protocol Available as a special order Perfect automatic recording function All data such as cumulative start up times cumulative running time cumulative welding time cumulative TIG welding time accumulative MMA welding time cumulative times of alarm cumulative times of over current cumulative times of overheating cumulative times of under voltage and cumulative times of water cooling alarm...

Страница 8: ...t range MMA A DC 10 200 AC 20 200 DC 10 300 AC 20 300 Arc force current range MMA A 0 100 0 100 Initial current range A DC 10 200 AC 20 200 DC 10 320 AC 20 250 Peak current range A DC 10 205 AC 30 205 DC 10 320 AC 30 320 Base current range A DC 10 205 AC 30 205 DC 10 320 AC 30 320 Crater current range A DC 10 200 AC 20 200 DC 10 320 AC 20 250 DC pulse frequency range Hz 0 5 200 0 5 200 DC pulse du...

Страница 9: ...tch connector 5 Remote control connector 6 Positive power connector 7 Mains switch 8 Adjustment control Front view JT 315D 1 Control panel 2 Negative output socket 3 Torch gas connector 4 Torch switch connector 5 Remote control connector 6 Water connection 7 Positive power connector 8 Adjustment control 8 ...

Страница 10: ... Data plate 10 Power cable input 11 Shield gas input connector 12 Serial number Rear View JT 315D 9 Data plate 10 Power cable input 11 Water input connector 12 Shield gas input connector 13 Serial number 14 Mains switch 9 ...

Страница 11: ...parameters and users may perform welding conveniently with these parameters C The digital meter displays the software version after the machine is started and displays the pre set current 2 seconds later D In normal condition all alarm LEDs are off In case of any error the corresponding LED will illuminate and the digital meter will display the corresponding error code When the OC LED illuminates ...

Страница 12: ...t least to avoid arc breaking due to overly low current and should not be higher than the pre set current The foot control is effective only in TIG mode 1 Pre flow time 7 Pilot arc current 2 Initial current 8 Post flow time 3 Upslope time 9 Pulse frequency 4 Base current 10 Pulse duration ratio 5 Peak current 11 AC frequency 6 Downslope time 12 Cathode current 1 Arc ignition current 2 Arc ignition ...

Страница 13: ...ailable for this machine Concept hints Parameter group 5 parameter groups 1 5 are available for users to save the welding parameters based on a welding application and all parameters in all the six welding modes can be saved in each parameter group Every time when the machine is turned on the parameter group of last time when the machine is turned off will be used If users do not reselect a differen...

Страница 14: ...nerally 1 5 3 times the welding current and the arc ignition time is 0 02 0 05s When in low current ignition mode the arc ignition current is generally 0 2 0 5 times the welding current and the arc ignition time is 0 02 0 1s Operation hints Arc ignition modes in MMA Low current arc ignition This can be also called lift soft arc ignition Set the arc ignition current I1 to be a value lower than I2 a...

Страница 15: ...long it will lead to a waste of shield gas if it is too short it will result in the oxidation of weld bead and electrode When in AC TIG or for special materials the time should be longer Upslope time tr It indicates the time taken for the current to rise from 0 to the pre set value and it should be set according to users technical requirements Downslope time td It indicates the time taken for the ...

Страница 16: ...d between 10 and 90 TIG spot welding Select TIG operation mode 1 and TIG spot welding function can be achieved Spot welding is available in all the four TIG welding modes Please note that the spot welding time is 1 10 of the upslope time and that the upslope time is still the pre set value For current change in DC TIG spot welding pulsed TIG spot welding AC TIG spot welding and AC pulsed TIG spot ...

Страница 17: ...ode no Operation Torch trigger operation and current curve 0 Follow mode Push the torch trigger arc is ignited and current rises to the pre set value Release it arc stops 1 1T Spot welding mode Push the torch trigger arc is ignited and current rises to the pre set value When the spot welding time is up current drops gradually and arc stops Note Spot welding time is 1 10 of the upslope time 2 Stand...

Страница 18: ... again and then turn to If push the torch trigger and release it at once arc will stop 7 Cycle single operation mode with initial current Push the torch trigger arc is ignited and current reaches the initial value Release it current rises gradually Push it again current drops to pilot arc current value and turn to If release the torch trigger and push it at once arc will stop 8 Inner timing operat...

Страница 19: ...ase it current drops to pilot arc current value Push it again arc stops 13 Double operation 3T mode Push the torch trigger arc is ignited and current rises gradually The torch trigger can be released at any time Push the torch trigger and release it at once current drops to pilot arc current value Push it again arc stops 14 Real time waveform control operation mode with initial current intermitten...

Страница 20: ...it again current rises to the preset value and then turn to If push the torch trigger and release it at once or release the torch trigger and push it at once arc will stop Note Preset value is the peak value pilot arc value is the base value It is programmable 17 Manual pulsed double operation mode Push the torch trigger arc is ignited and current reaches the preset value The torch trigger can be ...

Страница 21: ... connected to the negative terminal and the work return to the positive terminal MMA welding DC Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and tighten it clockwise Insert the cable plug of the work return lead into the socket on the front panel of the welding machine and tighten it clockwise If the welding mode is not pointing to DC MMA pr...

Страница 22: ...rding to the relevant content in this manual and TIG welding can be carried out The arc ignition mode of this machine is non contact arc ignition During welding the parameter display meter displays the welding current and it can display the arc voltage by pressing the key in the parameter display selecting zone Foot control Foot control function is generally used in TIG mode Connect the foot contr...

Страница 23: ... off before opening the case NOTE When the inverter welder is powered on defective components may explode or lead to explosion of other components Wear face guard and long sleeved clothing when maintaining the inverter welder Wear a grounded antistatic wristband when carrying PCBs and components Store carry and transport PCBs with appropriate antistatic bags or boxes Cut off the power supply of the ...

Страница 24: ...ith a higher rated current holder MMA Arc is easy to break Arc breaking voltage is too low Increase the arc breaking voltage TIG There is no current output when pushing the torch trigger Welding can be exited when the torch trigger is pushed in some TIG operation modes Release the torch trigger and try again TIG There is no current output when pushing the torch trigger The welding circuit is not i...

Страница 25: ...to the power cord which is connected to other electric appliances of serious interference Other malfunction Other malfunction Contact the service centre Type Alarm Automatic response Cause Solution Over current Over current LED flashes and there are alarm beeps Cut off the main circuit permanently Load current is too high or over current protection of main power unit occurs Restart the machine If ...

Страница 26: ...Electrical schematic 7 25 ...

Страница 27: ...Parts list 8 JT 200D 26 ...

Страница 28: ...10040578 Top board 15 10022057 Fan 32 10038699 Central board 16 10016389 Connector for water 33 10020826 Power line 17 10021912 Line button 27 No Part no Description No Part no Description 1 10014869 Front Panel 17 10020665 Secondary power transformer 2 10038551 Panel overlay 18 10037776 Secondary inverter driver board 3 10040580 Summary board 19 10005305 Glaze resistor 4 10006803 Electric current...

Страница 29: ...JT 315D 28 ...

Страница 30: ...JT 200D JT 315D DIGITAL AC DC PULSE TIG MMA WELDING MACHINE Order code JT 200D JT 315D Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xxix ...

Страница 31: ...trigger and release it at once Release the torch trigger and push it at once Push the torch trigger twice within 0 5s or Release the torch trigger twice within 0 5s or These are the general descriptions of the operation of the torch trigger In addition descriptions based on operation times are used in this chapter Single operation Push or release the torch trigger Double operation Push and release...

Страница 32: ...eration stipulations 100 codes are classified and explained in Attached Table 2 based on their functions and characteristics and users should fully understand all those For welding machine operation mode is realized by implementing the code sequences one by one Here Attached Figure 1 and Attached Figure 2 show the general steps to implement the code sequences Attached Figure 1 Flow chart of operat...

Страница 33: ...as 100 kinds of operation codes are available for this machine there is more than one code sequence to achieve the specific operation function and users only need to choose one of them It should be stressed that not all the programming codes can be combined arbitrarily Some code combinations do not make sense and some can achieve some specific functions but against users habit Therefore users shou...

Страница 34: ...mode with initial current 8 Inner timing operation mode 9 Outer timing operation mode 10 Cycle double operation mode without initial current 11 Cycle double operation mode with initial current 12 Single operation 3T mode 13 Double operation 3T mode 14 Real time waveform control operation mode with initial current intermittent up down 15 Real time waveform control operation mode without initial cur...

Страница 35: ...r quartic operation stop arc 9X Immediate transfer code X 0 Turn to next step X 0 Turn to Step X X 0 9 The definition of order X The definition of order X The definition of order X The definition of order X X 0 Turn to next step X 0 Turn to next step X 0 Turn to next step X 0 Turn to next step X 1 Go to the initial current and turn to next step X 1 Go to the initial current and turn to next step X...

Страница 36: ...ed you can press the parameter display selecting key and the operation mode LED flashes This means you have entered into code editing state Code no selecting and code content editing After you enter into code editing state the digital meter will display a 3 figure number of which the flashing higher one stands for the operation mode code sequence no and the lower two refer to the code content You ...

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