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Page 11

FloPro Series Pumps Installation and Operation Manual

                            CAUTION

The pump must be permanently connected to a 
dedicated electrical circuit. No other equipment, 
lights, appliances, or outlets may be connected to 
the pump circuit, with the exception of devices that 
may be required to operate simultaneously with the 
pump, such as a chlorinating device or heater.

3.2.3 Electrical Wiring

 WARNING

To avoid risk of property damage, severe personal 
injury, or death, always ground before connecting to 
an electrical power suppy.

1. 

The pump motor must be securely and adequately 

grounded using the green screw provided. Ground 

before attempting to connect to an electrical power 

supply. 

Do not ground to a gas supply line.

2. 

Wire size must be adequate to minimize a voltage 

drop during the start-up and operation of the 

pump. See Table 3 for suggested wire sizes.

3. 

Insulate all connections carefully to prevent 

grounding or short-circuits. Provide extra 

protection for sharp edges on terminals. To 

prevent wire nuts from loosening, tape them 

using a suitable, listed (UL, ETL, CSA) electrical 

insulating tape. For safety, and to prevent entry 

of contaminants, reinstall all conduit and terminal 

box covers. 

Do not force connections into the 

conduit box

.

4. 

To configure the internal wiring of the pump motor 

for the correct voltage, refer to the diagram on the 

motor data plate.

                           CAUTION

Failure to provide data plate voltage (within 10%) 
during operation will cause the motor to overheat 
and will void the warranty.

3.2.2  Bonding and Grounding

1. 

The motor frame must be grounded to a reliable 

grounding point using a solid copper conductor, 

No. 8 AWG or larger. In Canada, No. 6 AWG or 

larger must be used. If the pump is installed within 

5 feet of the inside walls of the swimming pool, 

spa, or hot tub, the motor frame must be bonded to 

all metal parts of the swimming pool, spa, or hot 

tub structure and to all electrical equipment, metal 

conduit, and metal piping within 5 feet of the 

inside walls of the swimming pool, spa, or hot tub.

2. 

Bond the motor using the provided external lug. 

 WARNING

To avoid the risk of property damage, severe 
personal injury, and/or death, always disconnect 
the power source before working on a motor or its 
connected load.

 WARNING

To avoid the risk of property damage, severe 
personal injury, and/or death, make sure that the 
control switch or time clock is installed in an easily 
accessible location, so that in the event of an 
equipment failure or a loose plumbing fitting, the 
equipment can be easily turned off.  

RECOMMENDED MINIMUM WIRE SIZE (AWG) FOR FHP PUMPS* 

Distance from Sub-Panel

0-50 Feet

50-100 Feet

100-150 Feet

150 Feet-200 Feet

Model

Branch Fuse AMPS

Class: CC, G, H, J, K, 

RK, or T

Voltage

Voltage

Voltage

Voltage

230 VAC

115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

230 VAC

115 VAC

FHPM 0.75HP

15A

15A

14

12

12

8

10

6

8

6

FHPM 1.0HP

15A

20A

14

10

10

8

8

6

8

4

FHPM 1.5HP

15A

20A

12

10

10

6

8

6

6

4

FHPM 2.0HP

15A

20A

12

8

8

6

6

4

6

3

FHPM 2.5HP

15A

N/A

12

N/A

8

N/A

6

N/A

6

N/A

FHPM 1.0HP-2-Speed 

15A

N/A

14

N/A

10

N/A

8

N/A

8

N/A

FHPM 1.5HP-2-Speed

15A

N/A

12

N/A

10

N/A

8

N/A

6

N/A

FHPM 2.0HP-2-Speed 

15A

N/A

12

N/A

8

N/A

6

N/A

6

N/A

*Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code (NEC) and 
local codes must be followed. Table shows minimum wire size and branch fuse recommendations for a typical installation per NEC.

Table 3.  

Recommended Minimum Wire Size for FHP Pumps

Содержание FHPM FloPro Series

Страница 1: ...d exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltages to run through the electrical system possibly causing death serious injury or pro...

Страница 2: ......

Страница 3: ...ing 11 Section 4 Operation 12 4 1 Start up 12 Section 5 Service and Maintenance 13 5 1 Routine Maintenance 13 5 2 Winterizing the Pump 13 Section 6 Troubleshooting and Repair 14 6 1 Troubleshooting 14...

Страница 4: ...do not attempt to change the backwash multiport slide or full flow valve position with the pump running WARNING Jandy Pumps are powered by a high voltage electric motor and must be installed by a lic...

Страница 5: ...CAUTION Do not start pump dry Running the pump dry for any length of time will cause severe damage and will void the warranty WARNING To minimize the risk of severe injury or death the filter and or p...

Страница 6: ...ndent shutoff or isolation of each drain See Figure 1 on page 7 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum wate...

Страница 7: ...valves between Tee and Main Drains Listed certified to the latest published version of ANSI ASME A112 19 8 Anti entrapment Cover Grate or Suction Fitting screw fastened to Main Drain Sump Listed certi...

Страница 8: ...cation 1 Zodiac Pool Systems Inc recommends installing the pump within 1 foot above water level The pump should not be elevated more than a few feet above the water level of the pool A check valve is...

Страница 9: ...Base on Equipment Pad X X Cut spacers at X Figure 4 Cut Sets of Spacers Out of Base Figure 5 Snap Spacers into Place 9 1 8 14 1 8 Figure 6 Place FHP with Base and Spacers on Equipment Pad 3 1 3 2 Pen...

Страница 10: ...ility of leaks at threaded adapters 4 The FHP Pump must be connected to at least two 2 main drains suction outlets for each pool pump suction line Each drain must be provided with covers that are list...

Страница 11: ...r In Canada No 6 AWG or larger must be used If the pump is installed within 5 feet of the inside walls of the swimming pool spa or hot tub the motor frame must be bonded to all metal parts of the swim...

Страница 12: ...d motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris and has been properly pressure tested Check the filter for proper installatio...

Страница 13: ...ports Hand tighten the lid to make an air tight seal Do not use any tools to tighten the lid 7 Verify that all valves have been returned to the proper position for normal operation 8 Open the pressure...

Страница 14: ...p Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o ri...

Страница 15: ...r any debris Remove any debris found inside 4 Replace the basket and lid 5 Switch on the circuit breaker to the pump motor 6 Turn on the pump and see if the problem is solved 7 If the impeller is stil...

Страница 16: ...he motor shaft Hand tighten the impeller until it is secure Install the impeller center screw into the center of the impeller and tighten using a No 2 Phillips screwdriver Do not overtighten Turn the...

Страница 17: ...r middle two 2 then tighten the outer top and bottom four 4 to draw the backplate to the body in a even manner Once all the screws are snug torque in the same order to 10 foot pounds 9 If the pump is...

Страница 18: ...efore beginning this procedure 1 To disassemble the pump housing from the motor follow steps 1 through 8 in Section 6 2 2 Impeller Removal 2 Remove the four 4 screws on the main cover and remove the m...

Страница 19: ...rew w O ring Backplate O ring 1 0 1 0 2 R0479602 3 Impeller FHP Impeller Screw w O ring Backplate O ring 1 5 1 5 2 R0479603 3 Impeller FHP Impeller Screw w O ring Backplate O ring 2 0 2 0 2 R0479604 3...

Страница 20: ...ies Pumps Installation and Operation Manual Figure 15 FHP Exploded View 7 2 Exploded View 1 1 qty 4 16 qty 4 2 qty 6 15 qty 6 2 2 5 3 4 6 11 qty 2 11 2 3 4 6 13 14 15 4 14 3 14 10 qty 2 8 12 7 4 14 qt...

Страница 21: ...210 220 230 240 250 0 5 10 15 20 25 30 35 Total Dynamic Head Feet of Water FloPro FHPM 1 5 HP 3450 RPM FloPro FHPM 1 0 HP 3450 RPM FloPro FHPM 75 HP 3450 RPM FloPro FHPM 2 0 HP 1725 RPM FloPro FHPM 1...

Страница 22: ...ons listed below Figures 2 3 and 6 on page 9 show drawings of these three 3 configurations 1 Without the FHP base 2 With the FHP base 3 With the FHP base and spacers The width of the FHP base with or...

Страница 23: ...th Century Model Emerson Motor Technologies Model FHPM 0 75 B852 EB852 FHPM 1 0 B853 EB853 FHPM 1 5 B854 EB854 FHPM 2 0 B859 EB859 FHPM 2 5 B840 EB840 FHPM 1 0 2SPD B980 EB980 FHPM 1 5 2SPD B982 EB982...

Страница 24: ...8 Chemical contamination of combustion air or improper use of sanitizing chemicals such as introducing sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer 9 Overheating...

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