Page 2
Figure 3. Remove Return Header
Bronze
Header
Plate
Gasket
Return
Header
Bolts &
Washers
Drain
Plug
Heat Exchanger
Support Bracket
9. Carefuly remove the return header and the gasket
from the header plate.
10. Clean all surfaces of the header plate. These
surfaces must be clean to achieve a proper seal.
B. Replace the Return Header
1. Make sure the header plate surface is dry. Place the
new gasket on the header plate.
2. Place the new return header over the gasket. Line up
the holes and insert the top six 1/4-20 x 1-1/4" bolts
with washers. Before inserting the bottom two bolts,
place the heat exchanger support bracket over the
holes, then insert the two remaining bolts and wash-
ers. Tighten the bolts to finger tight.
3. Using a wrench, alternate from side to side and top
to bottom to tighten the bolts.
4. Install the bolt through the heat exchanger support
bracket, into the frame of the heater, and tighten.
5. Install a new drain plug (provided in kit) into the
top of the return header (see Fig. 3).
CAUTION
Open any complete shut-off valves that were
closed to perform this operation.
6. Start the pump to fill the system and check for leaks.
7. Replace the left cover panel.
8. Read the warnings under the heading of "For Your
Safety Read Before Operating" on the label on the
inside of the front panel.
9. Ignite the heater by following the instructions under
the heading of "Operating Instructions" on the label
on the inside of the front panel.
10. Replace the front panel. The front panel must be in
place for the heater to operate properly and safely.
Parts List
Description
Quantity
Return Header
1
Bolts, 1/4-20 x 1-1/4"
8
Washer, 1/4"
8
Drain Plug
2
Header Gasket
1
Heat Exchanger Support Bracket (L)
1
Bolt, Support Bracket
1
Instructions
1
H0227000D
Jandy Pool Products, Inc.
6000 Condor Drive, Moorpark, CA, USA 93021
•
707.776.8200 FAX
707.763.7785
1758 Corporate Circle, Petaluma, CA, USA 94954
•
707.776.8200 FAX
707.763.7785
Litho in U.S.A. © Jandy Pool Products, Inc. 0508
Jandy
®
, Lite
®
, LX
®
and HI-E2
®
are registered trademarks of Jandy Pool Products, Inc.
All other brand names, products names or trademarks belong to their respective holders.
