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23

Repair Parts

Description

Part No.

1

1/4”-20 x 1-1/4” Gr5 Z Hex Bolt

JM0016673

2

1/4”-20 Gr5 Z SF Hex Nut

JM0001630

3

Arched Top Endcap for DSR - Grain Cart 141-1/2”

JM0044731

3

Arched Top Endcap for DSR - Leaner Large 121”

JM0045289

3

Arched Top Endcap for DSR - Leaner Small 45”

JM0045291

4

Endcap Splice for Leaner

JM0007264

5

3/8”-16 Gr5 Z J-Bolt (384JB)

JM0001519

6

1/4”-20 x 1/2” Gr5 Z Hex Bolt

JM0001481

7

End Cap Plate for DSR - Grain Cart 140-7/8”

JM0045315

7

End Cap Plate for DSR - Leaner Large 121-5/8”

JM0045320

7

End Cap Plate for DSR - Leaner Small 45-5/8”

JM0045322

8

3/8”-16 Gr5 Z Centerlock Hex Nut

JM0001512

9

3/8” Ribbed Push in Rivet

JM0037396

10 3/8”-16 Gr5 Z SF Hex Nut

JM0002152

11 End Cap Prop 13” - Upper

JM0021404

12 3/8”-16 x 1” Gr5 Z SF Hex Bolt

JM0002092

13 Endcap Prop - Lower 19” (ABS-2)

JM0000179

13 Endcap Prop - Lower 27” (ABS-2L)

JM0021403

14 1/4” x 2” x 29” Bar for Crank Holder (1000 Bushel Carts and 

Higher (ABCH-1EL))

JM0000164

14 1/4” x 2” x 29” Bar with 120° Bend for Crank Handle 

(1312,1326,1522)

JM0048492

14 1/4” x 2” x 23” Bar for Crank Holder (875 Bushel Carts and 

Lower)

JM0029818

15 1/2”-13 Gr5 Z Centerlock Hex Nut

JM0001511

16 Crank Holder (zinc plated)(CH-1)

JM0002967

17 Roll Tarp - Handle Hanger Rubber Flap

JM0002551

18 1/2” ID 1-3/8” OD Z Flat Washer

JM0003082

19 1/2”-13 x 1-1/4” Gr5 Z Hex Bolt

JM0001513

20 Spool End for Roll Tube

JM0002449

21 1/4” x 1-1/4” HD Spiro Roll Pin

JM0046782

22 Roll Tarp Guide Roller

JM0038446

23 1” USS Flat Washer

JM0003063

24 Spring Return Cable (Grain Carts)

JM0012981

25 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt

JM0001659

26 1/4”-20 Gr5 Z Centerlock Hex Nut

JM0001505

27 1/4”-20 x 2-1/2” Gr5 Z Hex Bolt

JM0001506

28 Universal Joint - Roll Tarp (SUJ-1)

JM0001517

29 3/16” Cable x 144” (525) (316C-150)

JM0024881

29 3/16” Cable x 158” (620) (316C-156)

JM0024884

29 3/16” Cable x 168” (750) (316C-164)

JM0024240

29 3/16” Cable x 198” (875, 812) (316C-198)

JM0022194

29 3/16” Cable x 270” (1000-1151, 1012, 1112, 1222, GC31t-1) 

(316C-1050)

JM0021408

29 3/16” Cable x 306” (1326, 1401, 1312, 1412, 1522) (316C-

1325)

JM0015701

29 3/16” Cable x 280” (1132, 1432)

JM0048090

29 3/16” Cable x 359” (1832, 2032, 2332)

JM0048576

30 Arched Tarp Bows (525) (116ATB)

JM0021406

30 137” Arched Tarp Bows (Regular)(137ATB)

JM0000157

30 160” Arched Tarp Bows (Leaner)

JM0021405

31 1-1/4” x 150” Roll Tube for Roll Tarp (525)

JM0024498

31 1-1/4” x 161” Roll Tube for DSR (620)

JM0048400

31 1-1/4” x 171” Roll Tube for DSR (750)

JM0048402

Description

Part No.

31 1-1/4” x 195” Roll Tube for DSR (875, 812, GC24t-1)

JM0048406

31 1-1/4” x 267” Roll Tube for DSR (1000-1151, 1012-1222)

JM0048408

31 1-1/4” x 309” Roll Tube for DSR (1326, 1401, 1312, 1412, 

1522)

JM0048404

31 1-1/4” x 277” Roll Tube for DSR (1132, 1432)

JM0048577

31 1-1/4” x 364” Roll Tube for DSR (1832, 2032, 2332)

JM0048613

32 1/8” Cable Clamp

JM0001514

33 1/4”-20 x 3/4” Gr5 Z Hex Bolt

JM0001507

34 Tightening Lip x 144” (525)

JM0012670

34 Tightening Lip x 158” (620)

JM0012671

34 Tightening Lip x 168” (750)

JM0013083

34 Tightening Lip x 192” (875)

JM0000155

34 Tightening Lip (1000 - 1151, 1012, 1112) Front

JM0013654

34 Tightening Lip (1000 - 1151, 1012, 1112) Rear

JM0013653

34 Tightening Lip (1130, 1131, 1250,1251) Front

JM0021397

34 Tightening Lip (1130, 1131, 1250, 1251) Rear

JM0021396

34 Tightening Lip Front 153” (1326, 1401, 1312, 1412, 1522)

JM0017842

34 Tightening Lip Rear 153” (1326, 1401, 1312, 1412, 1522)

JM0017843

34 Tightening Lip 137” Front 1132, 1432

JM0041727

34 Tightening Lip 137” Rear 1132, 1432

JM0041728

34 Tightening Lip 179-7/8” Front 1832, 2032, 2332

JM0042760

34 Tightening Lip 179-7/8” Rear 1832, 2032, 2332

JM0042848

35 Spring Return Assembly Complete (Grain Cart)

JM0012965

36 S-Cap Yellow - 1 .062 ID x 1-1/2” x 1/16

JM0018963

37 9-1/2’ Crank w/ Splined U-Joint (CUJ-1L)

JM0000185

37 12’ Crank w/ Splined U-Joint (CUJ-1LN)

JM0019888

38 1/4” x 3/4” Self Tapping Screw

JM0001570

39 Tarp with Rivets (525)

JM0021375

39 12’8” x 13’6” Tarp w/ Rivets for DSR (620)

JM0048411

39 13’6” x 13’8” Tarp w/ Rivets for DSR (750)

JM0048412

39 15’6” x 13’6’” Tarp w/ Rivets for DSR (875, 812, GC24t-1)

JM0048348

39 21’8” x 13’6” Tarp w/ Rivets for DSR (1000-1151, 1012, 1112) JM0048415
39 25’2” x 13’6” Tarp w/ Rivets for DSR (1326, 1401, 1312, 1412) JM0048416
39 21’4” x 15’5” Tarp w/ Rivets for DSR (1131, 1251, 1122, 1222) JM0048417
39 25’ x 15’6” Tarp w/ Rivets for DSR (1522)

JM0048418

39 22’4” x 13’6” Tarp w/ Rivets for DSR (1132, 1432)

JM0048076

39 29’6” x 15’6” Tarp w/ Rivets for DSR (1832, 2032, 2332)

JM0048071

40 1” x 144” Square Tie-Down Tube (525) (144TT)

JM0021364

40 1” x 158” Square Tie-Down Tube (620) (158TT)

JM0021366

40 1” x 168” Square Tie-Down Tube (750) (168TT)

JM0021367

40 1” x 192” Square Tie-Down Tube (875, 812, GC24t-1)(192TT) JM0000188
40 1” x 264” Square Tie-Down Tube (1000-1151, 1012, 1112, 

1122, 1222)(1050TT)

JM0021331

40 1” x 306” Square Tie-Down Tube (1326, 1401, 1312, 1412, 

1522)(1325TT)

JM0018962

40 1” x 274” Square Tie-Down Tube (1132, 1432)

JM0043692

40 1” x 360” Square Tie-Down Tube (1832, 2032, 2332)

JM0048617

41 3/8”-16 x 2” Gr5 Z Hex Bolt

JM0001510

42 Tarp Stop Bracket (TSB-1)

JM0000187

43 Tarp Rope Bracket

JM0047700

44 Tarp Rope Standard

JM0048662

44 Tarp Rope Leaner

JM0048670

45 1/4” x 1-1/2” Self Tapping Screw

JM0001571

Содержание 1000

Страница 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 11 13 2018 Roll Tarp S E T U P M A N U A L ALL MODELS Grain Cart ...

Страница 2: ...Tube 13 Installing Roll Tarp Stops 13 Installing Pop Rivets on 1 1 4 Roll Tarp Tube 14 Installing the Crank Handle 15 Tarp Rope Electric Roll Tarp 17 Removing Parts if previously equipped 17 Electric Roll Tarp Mount 18 Attaching Electric Roll Tarp Arm and Motor 18 Harness Installation 19 Switchboard 20 Wiring Schematic 21 Aligning the Tarp Troubleshooting Repair Parts List 22 23 Repair Parts for M...

Страница 3: ...1 4 x 1 2 serrated flange hex bolts and 1 4 serrated flange hex nuts Tighten the hardware once finished Rear Endplate Rear Endcap 1 4 x 1 2 SF Hex Bolts NOTE Before beginning assembly read the grain carts operator s manual and comply with all safety rules and operation procedures 1 4 SF Hex Nut ...

Страница 4: ...22 to 1522 Leaner Rear Runner Drag Cart Series Place the hanger bracket with the four hole pattern positioned at the top in the center of the rear wall on the cart Keep the hanger bracket as low as possible on the rear wall Mark the four holes then drill with a 7 16 bit See figure bellow for specific model For 1312 1326 and 1522 models the spring return in the rear of the cart will obstruct where ...

Страница 5: ...brace Tighten the hardware once installed Next install the hanger bracket hook and the rubber flap Use a M12 1 75 x 50 Gr8 8YZ hex bolt and a M12 1 75 Gr8 8YZ nylon lock ing hex nut to attach the hook and flap to the hanger bracket Tighten the hardware once installed Note Make sure that hanger bracket hook is facing towards the cart when installed Center the tightening lip from the front to the re...

Страница 6: ...with a 1 4 x 1 2 hex bolt and serrated flange nut Now drill the remaining holes for the rear endcap All the holes that need drilled run horizontally with the hole that was just drilled NOTE While drilling pull up on the front of the endcap so the faceplate will lie parallel with the rear grain cart wall Sideboard Corner Note While drilling pull up on the front of the endcap so the faceplate will l...

Страница 7: ...ould be placed onto the nearest crossbrace which is welded to the shell body The hole should be located somewhere between the middle of the endcap and the inside of the endcap To accomodate for height adjustment two braces will be used to support the endcap Use the combination that raises the inside lip of the endcap 1 above the outside edge of the endcap Use 3 8 x 1 serrated flange hex bolts and ...

Страница 8: ...he bolt Now go to the other end of the endcap and repeat the same procedure Now place 3 3 8 J bolts into the three holes closest to the auger side in the rear endcap Fasten the J bolts with 3 3 8 locknuts Use the plastic 3 8 ribbed push in rivet to plug the remaining hole Leaner carts use four J bolts and wont require a ribbed push in rivet Rear of Cart Opposite Auger Side Auger Side J Bolts Lock ...

Страница 9: ...p is centered and there are no holes visible through your lip lock and sideboard holes will need to be drilled wherever there are slots in the lip lock Use a 1 4 drill bit to accomplish this Now make sure that all of the tarp bows are perpendicular to the auger side of the cart and drill 1 4 holes through the sideboards This should only be the case on later model grain carts Installing Tarp Bows I...

Страница 10: ...ure that the base of the clip bears on the live end of the rope and the U of the bolt bears on the dead end Place the loop into the J bolt Use a vise grip to pull on the cable Pull the cable tight To remove all slack from the cable aggres sively tap the cable while applying tension with the vise grips Then tighten the cable clamp Once the clamps are tightened tighten the J bolts Insert a wrench in...

Страница 11: ...d and that the spring return is not hindered by any part of the cart The exception to this rule is the 32 series cart They have the spring return lined up with top of the cart Use a 1 4 drill bit to make your first hole Then fasten the spring return to the cart using 1 4 x 3 self tapping screws Next drill through the remaining holes and insert the self tapping screws Repeat process for back side o...

Страница 12: ...be Slide the cable spool into the front end of the 1 1 4 square roll tube Line up the holes in the cable spool with the holes in the 1 1 4 square roll tube and insert the roll pin Front of Cart Feed the 1 square tie down tube through the auger side tarp end On the front of the grain cart measure 3 from the end of the tube This is where the canvas tarp should stop Now measure 3 4 on the canvas tarp...

Страница 13: ...er side Drill a 1 4 hole through the tube and side wall approximately 18 to 24 in from the corner of the cart Then re drill the hole with a 7 16 bit Place a 3 8 x 2 bolt through the roll tarp stop 1 square tie down tube and grain cart sidewall Fasten with a 3 8 serrated flange nut Now repeat this process at the front of the cart For the center hole slightly lift the 1 square tie down tube approxim...

Страница 14: ...roll pipe Use 2 3 8 x 2 hex bolts along with 2 3 8 lock nuts Attach the crank handle to the universal joint Install the crank handle using 1 1 4 x 2 1 2 bolt and 1 1 4 locknut The universal joint may be pre assembled to the crank handle NOTE If you are installing the optional Electric Roll Tarp go to top of the next page Check for proper function of the of the Roll Tarp Auger Side Opposite Auger S...

Страница 15: ...to attach bracket to the cart See Pictures 1 2 Roll the tarp all the way up Drape rope completely across the cart Pull the rope to eliminate slack then let hang so that rope is not too tight and aligned right behind endcap lip See Picture 3 Mark bracket where rope ends and fasten bracket to cart with 1 4 x 1 1 2 self tapping screws The process below is to be completed at the front and back ends of...

Страница 16: ...16 Installing Electric Roll Tarp ...

Страница 17: ...remove the hanger bracket from the grain cart Install the bolts back into their original holes Keep the hanger bracket Place the electric roll tarp mount in the middle of rear slope as far up as it can go Mark and drill 6 7 16 holes Attach the mount to the grain cart using 6 3 8 x 1 serrated flange hex nuts and bolts Tighten hardware once installed Electric Roll Tarp Mount Removing Parts if previo...

Страница 18: ...ews and attach the motor to the roll tube Once the motor is attached drill a 3 8 hole through the spline using the hole in the motor shaft as a guide Fasten the motor to the roll tube using a 5 16 x 2 hex bolt and a 5 16 locknut Tighten hardware once finished Drill 3 8 hole through spline Harness Installation Route the two wires coming from the electric tarp arm to the front leg Drill holes accord...

Страница 19: ...nt using a 1 x 1 4 hex bolt and 1 4 serrated flange hex nut Attach the 35 amp breaker with 2 8 32 x 5 8 phillips pan head bolts Using 2 10 24 x 1 slotted hex head bolt and 2 10 24 serrated flange hex nuts attach the 20 amp breaker and snap the 12V to 12V battery charger into the bracket Now install the assembled mounting bracket using 2 1 4 x 3 1 2 hex bolts 2 1 4 locking hex nuts and 2 2 black sp...

Страница 20: ...ng Harness M1 M1 M2 M2 B B S2 S1 CLOSE OPEN RAISE LOWER TOW CHARGER 2024 07 35 A BLACK YELLOW YELLOW BLACK RED RED BLACK BLACK RED RED RED BLACK GREEN BLUE BLACK YELLOW BLACK 20 A Gold Terminal 35 A OPEN CLOSE LOWER RAISE ...

Страница 21: ...the same position as Figure 3 4 Now insert a 5 section of 1 8 self adhesive rubber into the rear end of the roll tube Figure 4 5 Repeat steps 1 4 until the tarp rolls correctly NOTE If the tarp is not rolling in the right direction when the open close buttons are pushed switch the black and yellow wires that are connected to M1 and M2 of the motor Figure 1 Figure 2 Figure 3 Figure 4 Correct Incorr...

Страница 22: ...22 Repair Parts ...

Страница 23: ...195 Roll Tube for DSR 875 812 GC24t 1 JM0048406 31 1 1 4 x 267 Roll Tube for DSR 1000 1151 1012 1222 JM0048408 31 1 1 4 x 309 Roll Tube for DSR 1326 1401 1312 1412 1522 JM0048404 31 1 1 4 x 277 Roll Tube for DSR 1132 1432 JM0048577 31 1 1 4 x 364 Roll Tube for DSR 1832 2032 2332 JM0048613 32 1 8 Cable Clamp JM0001514 33 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 34 Tightening Lip x 144 525 JM0012670 34...

Страница 24: ... 1 1 1 4 Flange Nuts 70 70 70 110 114 1 4 x 1 2 SF Bolt 26 26 26 26 26 1 4 Locknut 1 1 1 1 1 1 4 x 2 1 2 Bolt 1 1 1 1 1 1 4 x 3 4 Bolt 44 44 44 84 88 3 8 SF Nuts 15 15 15 15 41 3 8 x 1 SF Bolts 12 12 12 12 38 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 2 2 2 2 2 3 8 x 2 Bolts 3 3 3 3 3 3 8 Locknuts 3 3 3 3 3 1 2 Locknuts 1 1 1 1 1 1 2 x 1 1 4 Bolts 1 1 1 1 1 3 16 Cable Clamp 6 6 6 6 6 Universal Joint 1 1 1 1 1 ...

Страница 25: ...nt Hanger Bracket Hook 1 1 1 1 1 1 4 Flange Nuts 70 110 114 80 84 1 4 x 1 2 SF Bolt 26 26 26 44 44 1 4 Locknut 1 1 1 1 1 1 4 x 2 1 2 Bolt 1 1 1 1 1 1 4 x 3 4 Bolt 44 84 88 36 40 3 8 SF Nuts 15 15 41 15 41 3 8 x 1 SF Bolts 12 12 38 12 38 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 2 2 2 2 2 3 8 x 2 Bolts 3 3 3 3 3 3 8 Locknuts 3 3 3 4 4 1 2 Locknuts 1 1 1 1 1 1 2 x 1 1 4 Bolts 1 1 1 1 1 3 16 Cable Clamp 6 6 6 8 ...

Страница 26: ...cket 29 29 Hanger Bracket Hook 1 1 1 4 Flange Nuts 1 4 x 1 2 SF Bolt 1 4 Locknut 1 1 1 4 x 2 1 2 Bolt 1 1 1 4 x 3 4 Bolt 3 8 SF Nuts 3 8 x 1 SF Bolts 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 3 8 x 2 Bolts 3 8 Locknuts 1 2 Locknuts 1 1 1 2 x 1 1 4 Bolts 1 1 3 16 Cable Clamp Universal Joint 1 4 Drive Rivet 1 4 x 3 4 Self Tapping Screw 20 20 1 4 x 1 1 2 Self Tapping Screw 8 8 Yellow Rubber Cap 1 1 Rubber Flap 1...

Страница 27: ... Pivot Pin 3 spring knuckle pivot pin for SS arm No face Plate JM0022164 13 Bushing Axle Stabilizer for 1 75 Axle Adapter JM0022100 14 Pivot Tube Raw 26 1 4 Upper w SD Mount No T Bushings JM0022103 15 Bushing 1 1 4 Poly T Bushing for Pivot Pin JM0022160 16 Plate Knuckle Pin Plate w o Pin Double Ended Al JM0022163 17 Bolt 1 2 x 1 1 2 Button Head Bolt JM0022140 18 Pivot Tube Raw Base Tube for top Mo...

Страница 28: ...0027061 4 Electric Roll Tarp Switch Mount JM0040671 5 RF Module JM0027059 6 Reversing Relay JM0022088 7 20 Amp Auto Reset Breaker JM0022133 8 Wire 8 Gage Jumper w 3 8 Ring Terminals 16 JM0027589 9 Wire 8 Gauge Jumper with 1 3 8 and 1 1 4 Terminal 16 JM0027590 10 Wire 8 Gauge Jumper with 1 3 8 and 1 1 4 Terminal 9 JM0027591 11 Wire 8 Gauge Jumper with 2 1 4 Terminal 9 JM0027592 ...

Страница 29: ...29 ...

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