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Dismantling

Item no. 10205025, Revision 02

35 ( 40 )

13

Dismantling

Proceed as follows to remove the HF spindle:

Ü

Completely disconnect the power supply.

Ü

Completely disconnect the media supply (air and liquid).

Ü

Make sure that the shaft of the HF spindle has come to an absolute stand-
still.

Ü

Remove all connections from the HF spindle.

Ü

Empty the cooling duct of the HF spindle.

Ü

Remove the HF spindle from the machine.

13.1

Disposal and environmental protection

More than 90% of the materials used in the HF spindle can be recycled (alu-
minum, stainless steel, steel, copper, etc.)

The HF spindle may not be disposed of with normal domestic waste.

Ü

Remove all non-recyclable materials.

Ü

Dispose of the HF spindle as scrap at an approved recycling facility.

Ü

Follow all rules of the responsible administrative bodies.

Ü

Do not discharge coolants into wastewater.

Ü

Dispose of cooling media in accordance with local regulations.

If  the  HF  spindle  cannot  be  dismantled,  send  the  HF  spindle  to 

Nakanishi

Jaeger GmbH

Nakanishi Jaeger GmbH 

shall not assume the costs incurred

for shipment and the fees for the recycling facilities.

Содержание Z80-M536.05 K02S5R

Страница 1: ...Manual Z80 M536 05 K02S5R High Frequency Spindle Manual taper change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Страница 3: ...tor 18 6 2 1 Performance Diagram 19 6 3 Wiring diagram 20 6 4 Motor protection PTC 160 C 21 6 5 Speed sensor digital differential magneto resistor 22 6 6 Air borne noise emissions 22 7 Operating locat...

Страница 4: ...Contents Item no 10205025 Revision 02 4 40...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...Available on request q Spindle holder q Frequency converter q Chiller q Controller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety an...

Страница 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Страница 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Страница 10: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 11: ...5 Technical description 5 1 Connections of HF spindle 1 3 2 12b 12b 12b 12a 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 11 Internal coolant supply G 1 8 12a Leakage Internal co...

Страница 12: ...ndle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion N...

Страница 13: ...tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 5 1 Cooli...

Страница 14: ...e the pressure to increase to many times the permitted pressure Select the duty cycle of the valve so that the peaks in pressure that occur not exceed the normally permitted operating pressure Closing...

Страница 15: ...Angle at least 15 Route away the leak to avoid backing up 5 6 2 Internal coolant supply horizontal installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 Int...

Страница 16: ...pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6...

Страница 17: ...Technical Specifications Item no 10205025 Revision 02 17 40 6 1 Dimensions Clamping range...

Страница 18: ...910 23 868 28 294 32 727 33 616 rpm Frequency 167 333 500 667 833 1 000 1 167 1 200 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 4 731 4 696 kW Torque 1 88 1 82 1 8 1 72 1 62 1 56 1 38 1 34 Nm...

Страница 19: ...333 3 842 5 425 6 871 6 893 6 698 6 608 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 2 07 2 01 Nm Voltage 81 151 217 286 351 348 341 339 V Current 14 15 15 15 15 16 16 16 A Cos 0 93 0 91 0 89 0 88 0 88 0...

Страница 20: ...mm BK 1 5mm GNYE 1 5mm RD 0 5mm OG 0 5mm GN 0 5mm A B C PE G E F H L WH 0 5mm BK 0 5mm 1 2 3 4 5 6 7 8 9 Motorkabel 4x1 5mm 5x0 5mm motor cable 4x1 5mm 5x0 5mm 2 0 Zust nderung Datum Name a PT1000 hin...

Страница 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 22: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 23: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 24: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Страница 25: ...ality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Dep...

Страница 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 27: ...0 000 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Keep lines short Do not exceed the pressures s...

Страница 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Страница 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 30: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Страница 31: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wi...

Страница 32: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...

Страница 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Страница 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Страница 37: ...the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Check the rotational direction of the HF spindle q Check the rotational direct...

Страница 38: ...on q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the...

Страница 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Страница 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 M536 05 K02S5R Item no 10205025 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North A...

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