Jäger Z80-K440.54 S4W2IP, Руководство пользователя

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Item no. 10404146, Revision 00 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual....................................................... 4
1.2 Explanation of symbols used........................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle......................................... 5
2.1.1 Service set.................................................................. 5
2.1.2 Optional accessories.............................................. 5
2.1.3 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining...................................... 6
3.2 Permissible materials.......................................................... 6
4 Safety instructions 7
4.1 Safe working .......................................................................... 7
4.2 Shutdown of HF spindle.................................................... 9
4.3 Installation and maintenance.......................................... 9
4.4 Modification and repair ..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection ........................................................ 10
5.3 Cooling .................................................................................. 11
5.4 Sealing air ............................................................................. 11
5.5 Taper cleaning .................................................................... 11
5.6 Pneumatic tool change.................................................... 11
5.7 Cylinder vent ....................................................................... 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL 3033, AC motor) ................ 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram ................................................................... 16
6.4 Motor protection Pt1000 ................................................ 17
6.5 Tool change monitoring ................................................. 18
6.6 Speed sensor (digital differential magneto resistor)
.................................................................................................. 18
6.7 Air-borne noise emissions .............................................. 19
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle.................................................. 20
8.2 Diameter of media supply line....................................... 21
8.3 Cooling water....................................................................... 21
8.3.1 Quality of cooling water..................................... 21
8.3.2 Setting the cooling............................................... 21
8.4 Compressed air.................................................................... 22
8.4.1 Air purity classes (ISO 8573-1).......................... 22
8.4.2 Setting the sealing air ......................................... 22
8.4.3 Setting values......................................................... 23
8.5 Protection category IP65.................................................. 23
9 Commissioning 24
9.1 Running-in schedule.......................................................... 24
9.2 Daily start-up ........................................................................ 25
9.3 Shutdown signal ................................................................. 25
9.4 Commissioning after storage ......................................... 25
10 Tool change 26
10.1 pneumatic taper change.................................................. 26
10.1.1 Changing the tool ................................................ 27
10.1.2 Maximum tightening torques.......................... 28
10.2 Tool changing station (optional accessory) .............. 29
10.2.1 pneumatic taper change ................................... 29
10.2.2 Installing the changing station........................ 29
10.2.3 Maintenance........................................................... 29
11 Tools for high speed cutting 30
12 Maintenance 31
12.1 Ball bearings ......................................................................... 31
12.2 Daily cleaning....................................................................... 31
12.2.1 Before commencing work ................................. 31
12.2.2 With every tool change ...................................... 32
12.3 In the case of storage......................................................... 32
12.4 Monthly maintenance....................................................... 32
12.5 Long periods of storage ................................................... 32
12.6 Maximum storage time..................................................... 32
13 Dismantling 33
13.1 Disposal and environmental protection .................... 33
14 Service and repairs 34
14.1 Service partners................................................................... 34
14.2 Malfunctions ......................................................................... 35
15 Warranty 38
16 Declaration of Incorporation 39