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Installation

Item no. 10404146, Revision 00

23 ( 40 )

8.4.3

Setting values

For guidelines on air quality, see
"Air purity classes (ISO 8573-1)

" section.

Ü

Keep to the following values:

Taper cleaning

4,5 - 6 bar

Pneumatic system for tool change

6 bar

8.5

Protection category IP65

To operate the HF spindle with a protection category of IP65, the following
points must be observed:

Ü

Connect the vent for the cylinder.

The cylinder takes in air when clamping the taper/tool.

Ü

Select the length of the hose so that its end protrudes out of the area re-
quired according to IP65 far enough that no dirt or moisture can be taken
into the hose.

Ü

The hose connection must conform to IP65 at minimum.

Ü

Attach an additional filter on the end of the hose.

Ü

Turn on the sealing air.

Ü

The connecting cable with the current and control cables must be compli-
ant with at least IP65.

Ü

Make sure that the connection cable is attached and securely locked.

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Содержание Z80-K440.54 S4W2IP

Страница 1: ...Manual Z80 K440 54 S4W2IP High Frequency Spindle Pneumatic taper change ...

Страница 2: ...l development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fred Jäger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohib...

Страница 3: ...tor 18 6 7 Air borne noise emissions 19 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 21 8 3 Cooling water 21 8 3 1 Quality of cooling water 21 8 3 2 Setting the cooling 21 8 4 Compressed air 22 8 4 1 Air purity classes ISO 8573 1 22 8 4 2 Setting the sealing air 22 8 4 3 Setting values 23 8 5 Protection category IP65 23 9 Commissionin...

Страница 4: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Страница 5: ...aper q Service set q Transport packaging Ü Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Felt cleaning taper q Collet grease 2 1 2 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use ...

Страница 6: ...e with the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Alfred Jäger GmbH if other types of machining are required 3...

Страница 7: ...ions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Observe the limit values specified in the technical data Note Take account of the machine u Obser...

Страница 8: ...tem u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Take the relevant measures to protec...

Страница 9: ...nd forwarding this to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle...

Страница 10: ...ncy converter FC Ü Check whether the current voltage and frequency data of the HF spindle match the raw data for the frequency converter Ü Use a motor supply line that is as short as possible Ü Adjust the speed of the HF spindle using the FC Ü Refer to the frequency converter manual for further information The FC detects the following operating states of the HF spindle depending on the version q H...

Страница 11: ... emul sions from entering the HF spindle Ü Check that air escapes at the front between the housing and the rotating parts of the HF spindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 22 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing contamination and damage to the inner taper and the clamping system...

Страница 12: ...rotation speed 40 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor Number of signals 6 Motor protection Pt1000 Housing Stainless steel Housing diameter 80 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing air turned on IP65 Taper cleaning Tool change Pneumati...

Страница 13: ...Technical Specifications Item no 10404146 Revision 00 13 40 Weight 6 kg Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions Clamping range ...

Страница 14: ...ed 3 270 7 910 13 240 18 200 23 490 28 430 33 700 38 600 rpm Frequency 167 334 500 667 834 1 000 1 167 1 333 Hz Rated power 0 14 0 52 0 93 1 28 1 66 2 2 28 2 57 kW Torque 0 4 0 63 0 67 0 67 0 67 0 67 0 64 0 64 Nm Voltage 30 60 95 130 160 190 230 260 V Current 9 9 10 10 10 10 10 10 A Cos φ 0 89 0 87 0 83 0 83 0 77 0 75 0 73 0 7 Measured values S6 60 Rated rotation speed 5 000 10 000 15 000 20 000 2...

Страница 15: ...233 0 753 1 16 2 13 3 13 3 91 5 02 5 8 kW Torque 0 59 0 82 1 06 1 08 1 3 1 43 1 43 1 43 Nm Voltage 37 79 94 150 190 220 285 330 V Current 8 11 15 15 16 18 18 19 A Cos φ 0 88 0 83 0 87 0 81 0 79 0 77 0 74 0 71 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured curre...

Страница 16: ...bei Jäger Stator 3 7 4pol core cable red U blue V white W at Jäger stator 3 7 4pol Aderleitung braun U violett V weiß W bei Jäger Stator 4 7 2pol core cable brown U violett V white W at Jäger stator 4 7 2pol Aderleitung rot U grün V weiß W bei Jäger Stator 3 7 2pol core cable red U green V white W at Jäger stator 3 7 2pol RD BN RD BU VT GN WH WH WH RD 0 14 mm WH 0 14 mm BU 0 14 mm YE 0 14 mm GN 0 ...

Страница 17: ...7 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1313 1317 1320 1324 1328 1332 1336 1340 1343 90 1347 1351 1355 1359 1362 1366 1370 1374 1378 1381 100 1385 1389 1393 1396 1400 1404 1408 1412 1415 1419 110 1423 1427 1431 1434 1438 1442 1446 1449 1453 ...

Страница 18: ...U blue NO Normally ope 6 6 Speed sensor digital differential magneto resistor Trouble free evaluation requires good wiring Ü Use twisted and shielded cables Ü Connect the HF spindle based on the connection example shown below DFP digital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply...

Страница 19: ...sk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in ...

Страница 20: ...nstall the appropriate hose fittings Ü Install the corresponding hoses in the hose fittings Ü Make sure that the connections are flexible and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure tha...

Страница 21: ... immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 An...

Страница 22: ... air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Страница 23: ...served Ü Connect the vent for the cylinder The cylinder takes in air when clamping the taper tool Ü Select the length of the hose so that its end protrudes out of the area re quired according to IP65 far enough that no dirt or moisture can be taken into the hose Ü The hose connection must conform to IP65 at minimum Ü Attach an additional filter on the end of the hose Ü Turn on the sealing air Ü Th...

Страница 24: ...fugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped...

Страница 25: ...the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 31 Long periods of storag...

Страница 26: ... HF spindle is affected q The bearing is damaged 10 1 pneumatic taper change Tip Ensure concentric run out quality u Keep collet clamping nut contact surface shaft tool taper and tool mount clean at all times u Check the tool taper mount It must be free of damage and clean when switching to the HF spindle Ü Make sure that the shaft of the HF spindle has come to an absolute stand still Ü Switch on ...

Страница 27: ...om the clamping nut Ü Remove the collet type ER MS from the taper of the mount Note Ensure functionality All contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the thread of the shaft u Clean the inner taper of the shaft Ü Lightly grease the thread of the clamping nut S...

Страница 28: ...Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the shaft Keep to the following values Ü Short clamping bore Ä Clamping diameter 1 0 4 5 mm Ä Ma max 18 Nm Ü Continuous clamping bore Ä Clamping diameter 5 0 10 0 mm Ä Ma max 28 Nm ...

Страница 29: ...ic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 2 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thread Ü Insert the changing station into the hole Ü Secure the changing station using the threaded spindle M5 10 2 3 Maintenance Befo...

Страница 30: ...e stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u Always select the lowest specified speed for machining Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collet...

Страница 31: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam jets to clean the HF spindle This could cause contaminat...

Страница 32: ...re the HF spindle in horizontal position Ü Store the HF spindle so that it is protected from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of th...

Страница 33: ...tection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies Ü Do not discharge coolants into wastewater Ü ...

Страница 34: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list o...

Страница 35: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller...

Страница 36: ...lamp the HF spindle Bearings damaged q Contact Alfred Jäger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 26 and Mainte nance 31 sections Lack of pressure q Check the connections for compressed air q Check the hoses for compressed air q Check the pneumatic...

Страница 37: ...serve all points in the Tool change 26 and Mainte nance 31 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Alfred Jäger GmbH service If the error is not rectified after chec...

Страница 38: ... receipt of the product No liability is accepted for damage caused by the following Unsuitable or non designated use incorrect installation or commissioning by the customer or third parties natural wear and tear of wearing parts particularly ball bear ings incorrect or negligent handling inappropriate operating media chemi cal electro chemical or electrical influences where these cannot be attribu...

Страница 39: ... 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with the provisions of the Mac...

Страница 40: ... Ober Mörlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Spindle type Z80 K440 54 S4W2IP Item no 10404146 Revision 00 Date 06 02 2018 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www alfredjaeger de en ...

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