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Item no. 10404086, Revision 02

4 ( 40 )

Contents:

Translation of the original manual

Malfunctions........................................................................ 36

Declaration of Incorporation

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Содержание Z62-H450.03 S19W2/2

Страница 1: ...Manual Z62 H450 03 S19W2 2 High Frequency Spindle Pneumatic taper change ...

Страница 2: ...lopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohibite...

Страница 3: ...ential magneto resistor 22 6 7 Air borne noise emissions 22 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooling 25 8 4 Compressed air 26 8 4 1 Air purity classes ISO 8573 1 26 8 4 2 Setting the sealing air 26 8 4 3 Setting values 27 9 Commissioning 27 9 1 Run...

Страница 4: ...Item no 10404086 Revision 02 4 40 Contents Translation of the original manual 14 2 Malfunctions 36 15 Declaration of Incorporation 39 ...

Страница 5: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Страница 6: ... Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Motor cable q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages Ü If the spindle holder is to be produced in house it is essential to ...

Страница 7: ...d a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered mat...

Страница 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Страница 9: ...use chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The bala...

Страница 10: ...his to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only permi...

Страница 11: ... of HF spindle 3 1a 8 2 2 1b 7 4 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic system for tool change G 1 8 8 Cylinder vent Sound absorber may only be removed if necessary M5 ...

Страница 12: ...r information The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion Note Extension of the service life through heat...

Страница 13: ...e pneumatics system for the tool change This means that no additional connections are required 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 26 section The tool change or tool taper change is performed pneumatically During this a mechanism is operated inside the HF spindle which clamps re leases or ejects the tool taper or collet 5 7 Cylinder vent The cy...

Страница 14: ...tion speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 130 C Housing Stainless steel Housing diameter 61 9 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing air turned on IP54 Taper cleaning Tool change Pne...

Страница 15: ...Technical Specifications Item no 10404086 Revision 02 15 40 Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions Clamping range ...

Страница 16: ... values S1 100 Rated rotation speed 5 000 10 000 20 000 30 000 40 000 50 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 rpm Frequency 83 167 333 500 667 833 Hz Rated power 0 134 0 43 0 91 1 36 1 800 2 242 kW Torque 0 446 0 466 0 47 0 46 0 45 0 441 Nm Voltage 24 44 73 104 135 167 V Current 12 11 9 11 9 11 8 11 8 11 7 A cos φ 0 96 0 82 0 83 0 82 0 8 0 79 Measured values S6 60 Rated rotation s...

Страница 17: ... 167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 Nm Voltage 24 44 73 104 136 167 V Current 12 15 9 15 8 15 8 15 8 15 8 A cos φ 0 93 0 92 0 88 0 86 0 85 0 83 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to t...

Страница 18: ... Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0000889 kgm p0348 Field weakening operating speed VDC 600V 71 820 rpm p0350 Stator resistance cold strand 0 427 Ω p0353 Series inductance strand 0 mH p0354 Rotor resistance cold 0 241 Ω p0356 Stator stray inductance 0 098 mH p0358 Rotor stray inductance 0 141 ...

Страница 19: ...rz W bei Jäger Stator 70 40 2pol core cable brown U blue V black W at Jäger stator 70 40 2pol Aderleitung braun U blau V weiß W bei Jäger Stator 3 7 4pol core cable brown U blue V white W at Jäger stator 3 7 4pol Aderleitung braun U violett V weiß W bei Jäger Stator 4 7 2pol core cable brown U violett V white W at Jäger stator 4 7 2pol Aderleitung rot U grün V weiß W bei Jäger Stator 2 4 2pol core...

Страница 20: ...mm Signal HSK clamped BK 0 14 mm Signal HSK ejected BK 0 14 mm Spindelstecker FSW9 12 Y TEC 12 S19 male connector FSW9 12 Y TEC 12 S19 1 Perschewski 11 10 17 1 29029370 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Nakanishi Jaeger GmbH untersagt Datum Gepr Bearb Norm Projekt ...

Страница 21: ...N 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R TNAT ΔT VPTC 2 5 V R TNAT ΔT VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 130 5 C 550 Ω 1330 Ω 4 kΩ 6 5 Tool change monitoring Tool taper monitoring indicates the readiness status of the HF spindle to the operator and forwards the corresponding signal...

Страница 22: ...tor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 Ω 1000 mV 8 V 450 Ω 2000 mV 12 V 220 Ω 1000 mV 12 V 680 Ω 3000 mV 15 V 220 Ω 1000 mV 15 V 680 Ω 3000 mV 24 V 220 Ω 1000 mV 24 V 680 Ω 3000 mV Unnecessary if a resistor is integrated in the evaluation unit frequency converter etc Values may differ by 20 depending on the measuri...

Страница 23: ...eds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine Ü Check the connecting hoses for damage Ü Check the conn...

Страница 24: ...esponding hoses in the hose fittings Ü Make sure that the connections are flexible and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always us...

Страница 25: ... immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 An...

Страница 26: ... air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry m...

Страница 27: ...ped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration of load minute...

Страница 28: ...ing this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 33 section Ü ...

Страница 29: ...The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for th...

Страница 30: ...an when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Ü Make sure that the shaft of the HF spindle has come to an absolute stand still Ü Switch on the compressed air for the tool change Ü Remove the tool Ü Clean the inner taper of the tool mount and the inner taper of the shaft with the felt cleaning taper Ü Insert the tool Ä Insert the tool up to the ...

Страница 31: ...ic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thread Ü Insert the changing station into the hole Ü Secure the changing station using the threaded spindle M5 10 3 3 Maintenance Befo...

Страница 32: ...may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified speed Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with...

Страница 33: ...pindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam jets to clean the HF spindle This could cause contamination to enter the bea...

Страница 34: ...e dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ten times by hand every three months Ü Then put the HF spindle into operation ...

Страница 35: ...into wastewater Ü Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Service and repairs DANGER Electric shock Electric shock can lead to severe burns and life threatening injuries Take mea...

Страница 36: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller...

Страница 37: ...manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 29 and Mainte nance 33 sections Collet does not open q Check the electrical connection of the cylinder Ob...

Страница 38: ...rve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Nakanishi Jaeger GmbH service If the error is not rectified after ch...

Страница 39: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with ...

Страница 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 H450 03 S19W2 2 Item no 10404086 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

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