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Manual

Z62-D360.51 S3M

High Frequency Spindle

Pneumatic direct change

Содержание Z62-D360.51 S3M

Страница 1: ...Manual Z62 D360 51 S3M High Frequency Spindle Pneumatic direct change...

Страница 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Страница 3: ...ssions 23 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooli...

Страница 4: ...Contents Item no 10303238 Revision 01 4 40...

Страница 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 6: ...the HF spindle Any damage reduces the accuracy of the HF spindle Any damage restricts the functionality of the HF spindle Any damage shortens the service life of the HF spindle 2 1 Scope of supply of...

Страница 7: ...Only approved accessories have been tested for operational safety and func tionality Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages If the...

Страница 8: ...h the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary re...

Страница 9: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Страница 10: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spi...

Страница 11: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 12: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 13: ...Revision 01 13 40 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 7 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Blow air through collet during tool change G 1 8 7...

Страница 14: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Страница 15: ...ips and liquids from entering the shaft during a tool change and causing contamination and damage to the inner taper and the clamping system The taper cleaning is integrated in the pneumatics system f...

Страница 16: ...Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number...

Страница 17: ...Technical Specifications Item no 10303238 Revision 01 17 40 6 1 Dimensions Clamping range...

Страница 18: ...04 22 856 27 860 37 684 47 509 56 761 rpm Frequency 167 250 333 417 500 667 833 1 000 Hz Rated power 0 192 0 289 0 419 0 524 0 633 0 853 1 044 1 249 kW Torque 0 21 0 21 0 22 0 22 0 22 0 22 0 21 0 21 N...

Страница 19: ...078 1 243 1 808 2 076 2 503 kW Torque 0 48 0 479 0 452 0 473 0 432 0 474 0 425 0 428 Nm Voltage 68 93 111 128 149 184 214 249 V Current 10 10 4 10 6 10 5 10 9 11 10 5 10 6 A Cos 0 89 0 84 0 83 0 82 0...

Страница 20: ...legung FS8 S3 PTC DFP3 Spindelstecker FS8 S3 spindle plug FS8 S3 1 2 U V W 2 4 2 3 7 2 2 7 2 4 7 2 3 7 4 7 7 4 AC3 01 PTC 1 4 2 AC4 AC6 AC7 ACM 26 ACM70 40 50 DC2 DC3 DCM26 DCM44 DCM48 30 60 AC9 01 AC...

Страница 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 22: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Страница 23: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Страница 24: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Страница 25: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Страница 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 27: ...shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Examp...

Страница 28: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 29: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Страница 30: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Страница 31: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Страница 32: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Страница 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Страница 35: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Страница 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Страница 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...

Страница 38: ...serve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Страница 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Страница 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 D360 51 S3M Item no 10303238 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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