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Technical Specifications

Item no. 10301103-01, Revision 00

13 ( 36 )

Inner taper run out

< 1 µ

6.1

Dimensions

(*) = Clamping range

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Содержание Z42-D160.02 S3XY

Страница 1: ...Manual Z42 D160 02 S3XY High Frequency Spindle Pneumatic direct change...

Страница 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Страница 3: ...al differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 20 8 3 Compressed air...

Страница 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Страница 5: ...HF spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Felt cleaning tape...

Страница 6: ...ith the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mac...

Страница 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Страница 8: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fu...

Страница 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 10: ...verter FC Check whether the current voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of...

Страница 11: ...ensions of the clamping range in the Technical Specifica tions 12 section Make sure that the HF spindle is enclosed by the spin dle holder to the specified length Add cooling fins or holes greater hea...

Страница 12: ...irs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 M...

Страница 13: ...Technical Specifications Item no 10301103 01 Revision 00 13 36 Inner taper run out 1 6 1 Dimensions Clamping range...

Страница 14: ...pation 116 W max S1 Measured values S1 100 Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 953 18 323 28 513 38 399 48 346 58 232 rpm Frequency 167 333 500 667 833 1 000 Hz...

Страница 15: ...Hz Rated power 0 08 0 223 0 38 0 582 0 754 0 975 kW Torque 0 101 0 127 0 135 0 155 0 154 0 164 Nm Voltage 18 33 48 61 77 91 V Current 6 7 7 5 8 5 8 5 9 A Note on operation with static frequency conver...

Страница 16: ...t siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 1 4 3 C b...

Страница 17: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 19: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Страница 20: ...lexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur i...

Страница 21: ...on air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Страница 22: ...perate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spind...

Страница 23: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Страница 24: ...tion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on...

Страница 25: ...tion occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this o...

Страница 26: ...ollet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersio...

Страница 27: ...chnically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also s...

Страница 28: ...s to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool moun...

Страница 29: ...cted from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft...

Страница 30: ...posal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal dom...

Страница 31: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 32: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Страница 33: ...screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contam...

Страница 34: ...bserve all points in the Tool change 24 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Страница 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Страница 36: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z42 D160 02 S3XY Item no 10301103 01 Revision 00 Date 01 09 2023 Language EN Jaeger Spindles North A...

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